CNC Milling, Turning, Welding, and Special Machinery Manufacturing including HBBA Rotor Blade Root Processing in Lemwerder
Heinicke Maschinen- & Metallbau GmbH
Lemwerder (DE)New on Amplifa
Heinicke in Lemwerder
Heinicke Maschinen- & Metallbau GmbH is a manufacturing company located in Lemwerder near Bremen, which manufactures individual parts, prototypes, and series according to drawings or samples. The range of services includes 3- and 5-axis CNC milling with travel ways up to 6,500 mm, turning and turning milling with rotational lengths up to 6,000 mm and turning diameters up to 1,900 mm, welding and metal construction using MAG, MIG, WIG, E-Hand, Autogenous, and Brazing processes, as well as sawing and cutting. In addition, the company offers its own development and design, special machinery manufacturing, on-site commissioning, and technical documentation. Since 1996, Heinicke has been developing the HBBA drilling and milling system for processing rotor blade roots for onshore and offshore wind turbines; furthermore, the company manufactures cross bolts, threaded bolts, and inserts for rotor blades in series. Customers come from wind energy, mechanical engineering, and metal construction. The machine park comprises around 23 machines, including Soraluce SP 8000, TOS drilling machines, SHW Unispeed 5, DMG CTX Gamma 2000 TC, and several Mazak lathes.
- Site
- Lemwerder
- Processes
- CNC Milling (3- and 5-Axis, Milling and Drilling), Turning & Turning Milling (including 5-axis turning-milling center), Welding (MAG, MIG, WIG, E-Hand, Autogenous, Brazing) & Metal Construction (Assemblies, frames,, Sawing & Cutting, Engineering / Development & Design / Special Machinery Manufacturing (e.g., HBBA, Drilling, CNC milling (3- and 5-axis), Turning & Turning milling
- Materials
- CNC Milling (3- and 5-Axis), Turning & Turning Milling, Welding & Metal Construction, Sawing & Cutting, Engineering & Special Machinery Manufacturing, HBBA Rotor Blade Root Processing
- Certificates
- Technical documentation per project
- Industries
- Wind energy (Onshore/Offshore), Mechanical engineering, Metal construction
- 01
Engineering & Design
- 02
Sawing & Cutting
- 03
Welding & Metal Construction
- 04
CNC Milling (3/5-Axis)
- 05
Turning & Turning Milling
- 06
Assembly & Commissioning
- 07
Technical Documentation
Processes & Capacities
CNC Milling (3- and 5-Axis)
Milling and drilling up to 6,500 × 1,250 × 2,100 mm, including drilling machines and 5-axis centers.
Turning & Turning Milling
Rotationally symmetric and combined geometries up to Ø 1,900 mm and 6,000 mm length.
Welding & Metal Construction
MAG, MIG, WIG, E-Hand, Autogenous, and Brazing for assemblies, frames, tanks, and fixtures.
Sawing & Cutting
Cut pieces in various cross-sections up to 1,100 × 1,110 mm.
Engineering & Special Machinery Manufacturing
In-house development and design of complete plants up to on-site commissioning.
HBBA Rotor Blade Root Processing
Specialized machine for positioning, sawing, plan milling, and drilling on wind turbine rotor blade roots.
Location
Lemwerder
DEHeadquarters, development, design, and manufacturing
- Lot size
- Individual piece to series
- Materials
- Steel, metal (according to drawing)
Components & Services
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| CNC Milling (3- and 5-Axis, Milling and Drilling)Machining | – | 6,500 mm (X-travel Soraluce SP 8000) × 1,250 mm × 2,100 mm | – | Individual piece – Series | – |
| Turning & Turning Milling (including 5-axis turning-milling center)Machining | – | 6,000 mm (Boehringer) × Ø 1,900 mm (TOS SKI 16) | – | Individual piece – Series | – |
| Welding (MAG, MIG, WIG, E-Hand, Autogenous, Brazing) & Metal Construction (Assemblies, frames,Joining | – | – | – | – | – |
| Sawing & CuttingMachining | – | 1,100 mm (Saw area Huvema BMSY 1110C) × 1,110 mm | – | – | – |
| Engineering / Development & Design / Special Machinery Manufacturing (e.g., HBBAEngineering | – | – | – | – | – |
| DrillingMachining | – | – | – | – | – |
24 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Milling and Drilling Machine with Swiveling Head H/V | Soraluce SP 8000 | 1 | 6,500 × 1,250 × 2,100 mm; H/V Round axis Ø 550 mm, horizontal round axis Ø 800 mm | – | Lemwerder |
| Milling Machine | CME FS-6 | 1 | 4,000 × 1,200 × 1,700 mm | – | Lemwerder |
| CNC Drilling Machine | TOS WHQ13 CNC | 1 | 3,500 × 2,500 × 1,250 mm | – | Lemwerder |
| Milling Machine | Reckermann | 1 | 3,000 × 1,250 × 450 mm | – | Lemwerder |
| 5-Axis Machining Center | SHW Unispeed 5 | 1 | 2,000 × 1,300 × 1,300 mm; A ±90°, C +90° to −270°, 1°-division | – | Lemwerder |
| CNC Drilling Machine | TOS WHQ10 CNC | 1 | 1,800 × 1,600 × 1,250 mm | – | Lemwerder |
| 3-Axis Machining Center | MAP Pro E4 | 1 | 1,270 × 640 × 610 mm | – | Lemwerder |
| 3-Axis Machining Center | Hwacheon Vesta 1050B6K | 1 | 1,050 × 600 × 620 mm | – | Lemwerder |
| Machining Center | MAP Pro E5 | 1 | 1,000 × 800 × 660 mm | – | Lemwerder |
| 5-Axis Machining Center | MAP ProFlex 6 | 1 | 900 × 660 × 600 mm; B ±96° | – | Lemwerder |
| 5-Axis Turning-Milling Center | DMG CTX Gamma 2000 TC | 1 | Ø 700 / 2,000 mm; Spindle pass-through 115, Y-axis travel 400 | – | Lemwerder |
| CNC Lathe with Driven Tools | Mazak SMART QT350M | 3 | Ø 400 / 1,300 mm; Spindle pass-through 102 | – | Lemwerder |
| Turning-Milling Center | Mazak Integrex 200 | 1 | Ø 360 / 1,000 mm; Y-travel 140 | – | Lemwerder |
| CNC Lathe | Mazak SQT 250M | 1 | Ø 300 / Length on request; Spindle and Y on request; driven tools | – | Lemwerder |
| CNC Lathe | Mazak QT200M | 1 | Ø 300 / 1,100 mm; Spindle pass-through 63 | – | Lemwerder |
| CNC Lathe with Driven Tools | Mori Seiki | 1 | Ø 580 / 1,500 mm; Spindle pass-through 120 | – | Lemwerder |
| Lathe | Fath | 1 | Ø 1,000 (on bed) / 900 (on support) / 5,000 mm | – | Lemwerder |
| Lathe | Boehringer | 1 | Ø 950 (on bed) / 900 (on support) / 6,000 mm | – | Lemwerder |
| Lathe (Heavy-duty component machining) | TOS SKI 16 | 1 | Ø 1,900 / 1,000 mm | – | Lemwerder |
| Band Saw Machine | Huvema BMSY 1110C | 2 | Saw area 1,100 × 1,110 mm | – | Lemwerder |
| Band Saw Machine | Huvema BMSY 1100 | 1 | on request | – | Lemwerder |
| Band Saw Machine | Huvema BMSY 800 | 3 | Saw area 800 × 840 mm | – | Lemwerder |
| Band Saw Machine | Kasto Twin | 1 | Saw area 300 × 340 mm | – | Lemwerder |
| Special Machine: HBBA Drilling and Milling System for Rotor Blade Root Processing (Positioning, | Heinicke HBBA | – | Diameter/geometry according to blade drawing; example setup area 10.5 × 6 m, cabin height 5.10 m | – | Lemwerder (Development and Manufacturing) |
Additional services
Quality
Dimensional accuracy and component quality are ensured by the modern CNC machine park with 3- and 5-axis processing; usable working space is technically coordinated for each component and setup.
| Evidence | Lemwerder |
|---|---|
| Technical documentation per project |
History
- 1996
Start of HBBA development (Drilling and milling system for rotor blade root processing) at Heinicke