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HoDforming – Fertigung

Hot forming of high-strength metal alloys using Hot-Die-Forming for extreme lightweight construction – from small batches to mass production.

HoDforming Logo

HoDforming GmbH

Düsseldorf (Erkrather Straße 401, 40231)New on Amplifa

2017Founded
Small batches to mass productionLot size range
Alloys with melting point > 350 °CFormable material spectrum

About HoDforming

Founded in 2017 and headquartered in Düsseldorf, HoDforming GmbH develops, produces and distributes processes and products for the hot forming of metals. The core is the patented Hot-Die-Forming technology (HDF), in which tool and material are heated to the ideal forming temperature. This enables the economical forming of metal blanks, sheet metal and hollow bodies made of aluminium, steel, brass, titanium and other alloys with a melting point above 350 °C – from small batches to mass production. The focus is on ultra-high-strength metal alloys for extreme lightweight construction, in particular for the automotive industry. In addition to process development and integration into existing production lines, the company offers HoDSimVal, a self-developed software simulation tool for the simulation and validation of the HDF-F process for sheet metal. HoDforming is also active in research projects such as Lightness.NRW and H2-ENABLER for the cost-effective large-scale series production of H2 fuel cells.

Site
Düsseldorf
Processes
Hot Die Forming (HDF) – hot forming of metal blanks, sheet metal or hollow bodies with, Hot-Die-Forming-Flat-Products (HDF-F) – forming of sheet metal for large-scale series production, Hot forming of high-strength metal alloys for extreme lightweight construction, Simulation and validation of forming processes (software simulation tool), Process development for Hot-Die-Forming technology, Integration into existing production lines, Simulation and validation of forming processes (HoDSimVal)
Materials
Aluminium, Steel, Brass, Titanium, Metal alloys (melting point > 350 °C), Hot Die Forming, Hot-Die-Forming-Flat-Products, High-temperature metal alloys
Founded
2017
Industries
Automotive industry, Lightweight construction, Hydrogen economy (H2 fuel cells), New materials
  1. 01

    Process development

  2. 02

    Simulation & validation (HoDSimVal)

  3. 03

    Integration into existing production lines

  4. 04

    Hot-Die-Forming deformation

  5. 05

    Distribution of the products

Materials & Processes

HDF

Hot Die Forming

Hot forming process suitable for mass production, in which tool and material are heated to the ideal forming temperature.

HDF-F

Hot-Die-Forming-Flat-Products

Forming of sheet metal for large-scale series production, e.g. in the automotive industry.

Al

Aluminium

Lightweight construction material for blanks and sheet metal in all strength classes.

St

Steel

Forming of even highest-strength steel grades through targeted tool tempering.

Ms

Brass

Hot formable using HDF for complex component geometries.

Ti

Titanium

High-strength lightweight construction material, formable through tempered tools.

>350°C

High-temperature metal alloys

All metals and alloys with a melting point above 350 °C can be formed using HDF.

Site

Düsseldorf

DE

Development, process simulation and process development

Lot size
Small batches to mass production
Materials
Aluminium, steel, brass, titanium, alloys > 350 °C melting point

Components

Lightweight component made of ultra-high-strength alloy
Lightweight component made of ultra-high-strength alloyHot Die Forming · Automotive industry
Formed sheet metal component (HDF-F)
Formed sheet metal component (HDF-F)Hot-Die-Forming-Flat-Products · Automotive industry
Formed metal blank / hollow body
Formed metal blank / hollow bodyHot Die Forming · Lightweight construction

Inside the production

Metal blanks for hot forming
Metal blanks for hot forming
Lightweight load-bearing surface – application of extremely light metal
Lightweight load-bearing surface – application of extremely light metal

Industries

Automotive industryLightweight constructionHydrogen economy (H2 fuel cells)New materials

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Hot Die Forming (HDF) – hot forming of metal blanks, sheet metal or hollow bodies withForming–––Small batches – Mass productionAluminium, Steel, Brass, Titanium, Metal alloys (melting point > 350 °C)
Hot-Die-Forming-Flat-Products (HDF-F) – forming of sheet metal for large-scale series productionForming–––Large serieshigh-strength metal alloys
Hot forming of high-strength metal alloys for extreme lightweight constructionForming––––high-strength metal alloys
Simulation and validation of forming processes (software simulation tool)Engineering–––––

Additional services

Process development for Hot-Die-Forming technologyIntegration into existing production linesSimulation and validation of forming processes (HoDSimVal)

History

  1. 2017

    Foundation of HoDforming GmbH.

  2. 2019

    Participation in the NRW lead market project Lightness.NRW for the hot forming of high-strength metal alloys for extreme lightweight construction.

  3. 2019

    INTERREG VA project ROCKET: Innovation project HoDSimVal for the simulation and validation of the HDF-F process for sheet metal.

  4. Awarded the Rhineland Genial Innovation Prize of the Rhineland Metropolitan Region e.V. for the patented Hot-Die-Forming technology.

  5. 2024

    H2-ENABLER project for the cost-effective large-scale series production of H2 fuel cells.

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