Single-part and small-series production for mechanical engineering: CNC machining, welding and surface finishing
HSS Fertigungstechnik e.K.
Leverkusen-OpladenNew on Amplifa
Family business with tradition since the 1950s
HSS Fertigungstechnik is a family business founded in Cologne in the late 1950s and based in Leverkusen-Opladen since 2016. The company specialises in single-part and small-series production for mechanical engineering and manufactures components and assemblies from steel, stainless steel, aluminium, brass, bronze, non-ferrous metals and plastics. Its service portfolio includes CNC turning, CNC milling, fully automatic CNC sawing as well as conventional turning and milling, complemented by an in-house welding shop (TIG/MIG-MAG) and surface finishing such as glass bead blasting, anodising, burnishing, galvanising and nickel plating. An extensive material warehouse covering all common materials enables short-notice orders and express production. Within a 150 km radius, deliveries are made in person; beyond that, experienced logistics partners handle deliveries throughout the EU.
- Site
- Leverkusen
- Processes
- CNC turning, CNC milling, Conventional turning, Conventional milling, Fully automatic CNC sawing, Welding work (TIG/MIG-MAG), Straightening with hydraulic press, Glass bead blasting
- Materials
- Steel with different alloys, Free-cutting steel, Stainless steel, Aluminium, Brass, Red bronze, Tin bronze, Shaft steel
- Founded
- Ende der
- Industries
- Mechanical engineering
- 01
Material warehouse for all common materials
- 02
Fully automatic CNC sawing
- 03
CNC and conventional machining (turning, milling)
- 04
Welding shop (TIG/MIG-MAG)
- 05
Surface finishing (in-house and via partners)
- 06
Final inspection in quality management
- 07
Delivery (own delivery within a 150 km radius, logistics partners EU-wide)
Materials and processes
Steel with different alloys
Structural steel for components and assemblies in mechanical engineering, also stocked as free-cutting steel in flat, square, hexagonal and round bars.
Stainless steel
Corrosion-resistant stainless steel for machined single parts and small series, stocked in flat and round dimensions.
Stainless steel
Free-machining stainless steel for turned and milled parts, stocked in various profiles.
Stainless steel
Seawater-resistant stainless steel for corrosion-exposed components in mechanical engineering.
Aluminium
Aluminium alloys for lightweight components, stocked as flat material up to 300 x 30 mm and round bars up to 200 mm diameter.
Brass
Brass alloy for turned and milled parts in various dimensions.
Red bronze
Copper-tin cast alloy for sliding and bearing components.
Tin bronze
Tin bronze for wear- and sliding-exposed components in mechanical engineering.
Shaft steel
Heat-treatable shaft steel, stocked as shafts with diameters from 6 to 50 mm.
Tool steel
Heat-treatable and tool steel for highly stressed components in various dimensions.
Tool steel
Case-hardening steel for case-hardened components such as gears and shafts.
Precision tubes
Seamless precision tubes with diameters from 10 to 100 mm in various wall thicknesses.
Location
Leverkusen
DEAdministration and production
- Lot size
- Single parts and small series
- Materials
- Steel, free-cutting steel, stainless steel, aluminium, brass, red bronze, tin bronze, tool steel, plastics
Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| CNC turningMachining | – | – | – | – | Stainless steel, Plastic, Aluminium, Bronze, Steel, Non-ferrous metals |
| CNC millingMachining | – | – | – | – | Steel, Stainless steel, Aluminium, Plastic |
| Conventional turningMachining | – | – | – | – | Stainless steel, Plastic, Aluminium, Bronze, Steel, Non-ferrous metals |
| Conventional millingMachining | – | – | – | – | Steel, Stainless steel, Aluminium, Plastic, Bronze, Non-ferrous metals |
| Fully automatic CNC sawingMachining | – | – | – | – | Stainless steel, Plastic, Aluminium, Bronze, Steel, Non-ferrous metals |
| Welding work (TIG/MIG-MAG)Joining | – | – | – | – | Stainless steel, Steel, Light metals, Metals |
| Straightening with hydraulic pressForming | – | – | – | – | Stainless steel, Aluminium, Steel, Non-ferrous metal |
| Glass bead blastingSurface | – | – | – | – | Stainless steel, Aluminium |
| AnodisingSurface | – | – | – | – | Aluminium |
| BurnishingSurface | – | – | – | – | – |
| Electroplated galvanisingSurface | – | – | – | – | – |
| Electroplated nickel platingSurface | – | – | – | – | Metals |
19 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Machining centre | Hurco VMX 41i | 1 | 1067 x 610 x 610 mm | – | Leverkusen |
| Machining centre | Hurco VMX 61i | 1 | 1524 x 660 x 610 mm | – | Leverkusen |
| Machining centre | Hurco VMX 30i | 1 | 760 x 510 x 610 mm | – | Leverkusen |
| Turning centre | Hurco TMX8 MYi | 1 | X 230 / Z 560 / W 640 / Y +/- 55 mm | – | Leverkusen |
| Hydraulic press | Hidrogarne 100 tons | 1 | – | – | Leverkusen |
| Blasting system (glass bead blasting) | MHG SMG 50 - KP - LED | 1 | – | – | Leverkusen |
| Milling machine | Ho Chun UH-1000A | 1 | – | – | Leverkusen |
| Milling machine | Imatech FU 145 | 1 | – | – | Leverkusen |
| Band saw (fully automatic) | Kasto Win A3.3 | 1 | – | – | Leverkusen |
| Band saw | Kasto Verto A 2 | 2 | – | – | Leverkusen |
| Column drilling machine | Ibarmia B-50 | 2 | – | – | Leverkusen |
| Column drilling machine | Serrmac TCS | 2 | – | – | Leverkusen |
| Thread cutting machine | Powerflex 2 | 1 | – | – | Leverkusen |
| Thread cutting machine | Powerflex Tiger | 1 | – | – | Leverkusen |
| MIG-MAG welding machine | EWM Picomig 180 Puls | 1 | – | – | Leverkusen |
| Welding machine | EWM Phoenix Expert Puls Force Arc | 1 | – | – | Leverkusen |
| Lathe | Voest-Alpine DA 210 | 1 | 210 x 1500 mm | – | Leverkusen |
| Lathe | GDW LZ360S | 2 | 210 x 1000 mm | – | Leverkusen |
| Lathe | Weiler Commodor 230AC | 1 | 230 x 1000 mm | – | Leverkusen |
Additional services
History
- Ende der
Founding of the company HSS in Cologne; supply of well-known mechanical engineering companies in Cologne and the surrounding area with fitted parts.
- 1986
Karl-Heinz Strumpen jun. joined the company and relieved the founder in day-to-day operations.
- 2014
Purchase of a plot of land near the new railway city of Opladen; construction of a hall for administration and production.
- 2016
Occupancy of the new hall in Leverkusen-Opladen including an extensive material warehouse.