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ITR GmbH – Fertigung

Special-purpose machinery for industrial parts cleaning, high-precision waterjet deburring and automation, with service across the entire plant life cycle

ITR GmbH Logo

ITR GmbH powered by Zippel

Pettendorf near RegensburgNew on Amplifa

2016Founded
around 30 countriesCountries with delivered systems
over 1,350Delivered systems
100 %In-house production depth

About ITR GmbH powered by Zippel

ITR GmbH powered by Zippel is a special-purpose machinery manufacturer based in Pettendorf near Regensburg. The company was founded in 2016 by Fikret Önal and Davut Varli and, following Zippel's insolvency in 2023, carried forward know-how, service expertise and large parts of the experienced team under the name ITR GmbH powered by Zippel. The company develops, designs and manufactures with 100 % in-house production depth systems for industrial parts cleaning, high-precision waterjet deburring, as well as automation and robotics solutions. The industrial parts cleaning product lines include chamber, through-feed, rotary indexing, immersion and immersion-spray systems, designed project-specifically. In addition, the company offers services across the entire plant life cycle: spare parts, maintenance, repairs, remote servicing, retrofit, operator training as well as commissioning and acceptance – also for third-party equipment from other manufacturers. Over 1,350 delivered systems are in operation today in around 30 countries; systems that have been running for 30 to 35 years are serviced. The company also manufactures glass and mug washing systems for bars, catering and large events.

Site
Pettendorf
Processes
Industrial parts cleaning (oil, emulsion, chips, residual dirt; chamber to through-feed systems,, High-precision waterjet deburring (internal intersections, combined with cleaning), Automation & Robotics (loading and unloading, feeding, linking), Special-purpose machinery (development, design, manufacturing with 100 % in-house production depth), Service, spare parts, maintenance, remote servicing, retrofit, training, commissioning for, Glass and mug washing machines/cleaning systems for events (ITR II Compact, ITR III, Spare parts supply, Maintenance
Materials
Chamber cleaning systems, Through-feed systems, Rotary indexing systems, Immersion systems, Immersion-spray systems, High-precision waterjet deburring, Automation & Robotics
Founded
2016
Industries
Industrial parts cleaning, Mechanical engineering, Event technology/large events, Bars/catering, Industrial parts cleaning (mechanical engineering, automotive etc. – not
  1. 01

    Consulting and assessment

  2. 02

    Development and design

  3. 03

    Manufacturing (special-purpose machinery)

  4. 04

    Commissioning and acceptance at the customer

  5. 05

    Operator training

  6. 06

    Maintenance, spare parts, remote servicing, retrofit across the life cycle

Processes and Machinery Product Lines

ZK

Chamber cleaning systems

Industrial parts cleaning of oil, emulsion, chips and residual dirt in the chamber system, designed project-specifically.

ZD

Through-feed systems

Through-feed cleaning systems for integration into production lines.

RT

Rotary indexing systems

Rotary indexing systems for automated parts cleaning with linking.

ZT

Immersion systems

Immersion systems for cleaning hard-to-reach component geometries.

APOLLO

Immersion-spray systems

Immersion-spray systems as project-specific solutions for industrial parts cleaning.

WSE

High-precision waterjet deburring

Deburring of burrs at internal intersections that are mechanically inaccessible, in a single step combined with cleaning.

AUTO

Automation & Robotics

Loading and unloading, feeding and linking, integrated where it is economically viable.

Location

Standort Pettendorf

Pettendorf

DE

Headquarters, manufacturing and service

Materials
Chamber, through-feed, rotary indexing, immersion and immersion-spray systems, waterjet deburring systems, glass and
  • Chamber cleaning systems product line ZK
  • Through-feed cleaning systems product line ZD
  • Rotary indexing systems product line RT
  • Immersion systems product line ZT
  • Immersion-spray systems product line APOLLO
  • Waterjet deburring systems
  • Glass and mug washing systems ITR II Compact / ITR III Professional

Inside the production

Systems engineering in Pettendorf
Systems engineering in Pettendorf

Industries

Industrial parts cleaningMechanical engineeringEvent technology/large eventsBars/cateringIndustrial parts cleaning (mechanical engineering, automotive etc. – not

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Industrial parts cleaning (oil, emulsion, chips, residual dirt; chamber to through-feed systems,Surface–––––
High-precision waterjet deburring (internal intersections, combined with cleaning)Surface–––––
Automation & Robotics (loading and unloading, feeding, linking)Assembly–––––
Special-purpose machinery (development, design, manufacturing with 100 % in-house production depth)Engineering–––––
Service, spare parts, maintenance, remote servicing, retrofit, training, commissioning forEngineering–––––
Glass and mug washing machines/cleaning systems for events (ITR II Compact, ITR IIISurface–––––

7 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Chamber cleaning system (product line ZK)Zippel / ITR GmbH powered by Zippel ZK–––Pettendorf
Through-feed cleaning system (product line ZD)Zippel / ITR GmbH powered by Zippel ZD–––Pettendorf
Rotary indexing system (cleaning, product line RT)Zippel / ITR GmbH powered by Zippel RT–––Pettendorf
Immersion system (product line ZT)Zippel / ITR GmbH powered by Zippel ZT–––Pettendorf
Immersion-spray system (product line APOLLO)Zippel / ITR GmbH powered by Zippel APOLLO–––Pettendorf
Waterjet deburring systemZippel / ITR GmbH powered by Zippel–––Pettendorf
Glass and mug washing systemZippel / ITR GmbH powered by Zippel ITR II Compact / ITR III Professional–––Pettendorf

Additional services

Spare parts supplyMaintenanceRepairsRemote servicing/remote diagnosticsRetrofit/modernizationOperator trainingCommissioning and acceptanceOptimization and control upgrades on third-party equipmentIndustrial parts cleaningHigh-precision waterjet deburringAutomation & RoboticsGlass and mug washing systems

History

  1. 2016

    Founding of ITR GmbH by Fikret Önal and Davut Varli; close collaboration with Zippel already before Zippel's insolvency.

  2. 2023

    Insolvency of Zippel; know-how, service expertise and large parts of the experienced team are continued under the name ITR GmbH powered by Zippel.

  3. Heute

    ITR GmbH powered by Zippel services and builds cleaning systems, deburring systems and automation solutions with 100 % in-house production depth; over 1,350 delivered systems in around 30 countries.

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