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Industrial furnace and burner systems with regenerator technology as well as zinc furnace technology for the aluminum, steel, and hot-dip galvanizing industry

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Jasper GmbH

Robert-Bosch-Straße 20-24, 25451 QuickbornNew on Amplifa

1983Founded by Robert Jasper
Quickborn (DE)Headquarters and Production
3Locations in Germany
Bis 5 t/hThroughput of Zerberus© galvanizing machine
40+ JahreExperience in furnace construction

Focus on Efficiency

Jasper GmbH is a privately owned company based in Quickborn (Schleswig-Holstein) that has been developing highly specialized solutions for the aluminum, zinc, and steel industry, as well as for municipalities since 1983. The focus is on industrial furnace and burner plant construction with regenerator technology, energy and electrical engineering, as well as control and process control technology. The portfolio includes melting, holding, and casting furnaces for aluminum, rotary piston regenerators (EcoReg, PulsReg), special burner systems for gas, oil, and coal dust, casting machines for round billets and rolling ingots, and complete plant technology for hot-dip galvanizing, including surface preparation and recycling – including the fully automatic small parts galvanizing machine Zerberus© with a throughput of up to 5 t/h. Furthermore, the company develops concepts for waste and soil treatment for energy generation (pyrolysis, sewage sludge treatment, waste incineration) and offers maintenance, repair, conversion, modernization, spare parts, and refractory construction for furnace systems from all manufacturers. Delivery is performed as custom turnkey solutions from a single source; customers are supported globally from the German locations.

Site
Quickborn
Processes
Industrial furnace engineering, Industrial furnaces and firing systems with regenerator technology, Zinc furnace engineering / hot-dip galvanizing (surface preparation, galvanizing, recycling), Zerberus© – automatic galvanizing of small parts and bulk materials, Rotating regenerators (EcoReg, PulsReg, PulsReg-Medusa, PulsReg-Zentral, RegClean), Burner systems for gas, oil or coal dust fuels, Casting systems / casting machinery for round billets and rolling ingots, MultiMelter© – 3-chamber melting furnace for heavily contaminated aluminium scrap
Materials
Aluminum, Zinc, Steel, Lead
Founded
1983
Industries
Aluminum Industry, Zinc/Hot-Dip Galvanizing Industry, Steel Industry, Foundry Industry, Municipalities / Local Authorities, Waste and Energy Industry
  1. 01

    Consulting and Analysis

  2. 02

    Design and Project Planning

  3. 03

    Manufacturing in own workshop

  4. 04

    Assembly and Commissioning

  5. 05

    Turnkey Delivery

  6. 06

    Maintenance, Repair, and Modernization

Materials and Processes

Al

Aluminum

Melting, holding, and casting furnaces as well as bath treatment (Alu-Treat©, i-Pump©) for aluminum and coated aluminum scrap.

Zn

Zinc

Zinc furnace technology for the entire hot-dip galvanizing process chain, including recycling and zinc dust distillation.

St

Steel

Material for furnace components such as galvanizing kettles, drying ovens, and steel bath furnaces, as well as applications in the steel industry.

Pb

Lead

Use in lead melting baths (Lead Burning Bath) of galvanizing technology.

Locations

Quickborn

DE

Headquarters, Administration, Sales, After-Sales Service, and Production

Materials
Aluminum, Zinc, Steel, Lead
  • MultiMelter© 3-chamber melting furnace
  • EcoMelter© Hearth/bath melting furnace with regenerator technology
  • Casting furnace GO (hydraulically tilting)
  • Casting furnace GOe (electrically heated)
  • Charging machines TC/SC
  • Zerberus© fully automatic small parts galvanizing machine (up to 5 t/h)
  • Rotary piston regenerators EcoReg/PulsReg
  • i-Pump© electromagnetic induction stirrer

Industries

Aluminum IndustryZinc/Hot-Dip Galvanizing IndustrySteel IndustryFoundry IndustryMunicipalities / Local AuthoritiesWaste and Energy IndustryMunicipalities / Local Authorities

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Industrial furnace engineeringEngineering––––Aluminum, Steel
Industrial furnaces and firing systems with regenerator technologyHeat Treatment––––Aluminum, Steel, Zinc
Zinc furnace engineering / hot-dip galvanizing (surface preparation, galvanizing, recycling)Surface Treatment––––Zinc, Steel
Zerberus© – automatic galvanizing of small parts and bulk materialsSurface Treatment––Throughput up to 5 t per hour–Steel (Small parts/screws), Zinc
Rotating regenerators (EcoReg, PulsReg, PulsReg-Medusa, PulsReg-Zentral, RegClean)Engineering–––––
Burner systems for gas, oil or coal dust fuelsEngineering–––––
Casting systems / casting machinery for round billets and rolling ingotsCasting––––Aluminum
MultiMelter© – 3-chamber melting furnace for heavily contaminated aluminium scrapHeat Treatment––––Aluminum (Aluminum scrap)
EcoMelter© – hearth and bath-type melting furnace with regenerator technologyHeat Treatment––––Aluminum
Casting furnace GO / GOe – holding, melting and casting furnaces (hydraulic tilting, electricallyHeat Treatment––––Aluminum
Alu-Treat© – aluminum bath treatment for high-pressure die or continuous castingHeat Treatment––––Aluminum
i-Pump© – electromagnetic inductive stirrer for molten aluminium treatmentHeat Treatment––––Aluminum (Molten)
Charging systems (trough charging machine TC, pusher shield charging machine SC)Assembly–––––
Waste and soil treatment concepts for energy production (pyrolysis, hydro-thermal/sewage sludgeEngineering–––––
Energy engineering consultingEngineering–––––
Servicing of furnace systems (maintenance, repair, modernization, refractory construction, spareAssembly–––––
Wiping Systems, Lead Burning Bath, Zinc Dross Distilling Furnace, Drying Furnace, GalvanizingSurface Treatment––––Zinc, Lead, Steel

12 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
3-chamber melting furnace (MultiMelter©)Jasper GmbH MultiMelter©–––Quickborn
Hearth and bath-type melting furnace with regenerator technology (EcoMelter©)Jasper GmbH EcoMelter©–––Quickborn
Hydraulically driven tilting holding and melting furnaceJasper GmbH Casting furnace GO–––Quickborn
Electrically heated tilting holding and casting furnaceJasper GmbH Casting furnace GOe–––Quickborn
Trough charging machine TC / pusher shield charging machine SCJasper GmbH TC / SC–––Quickborn
Automatic galvanizing machine for small parts, throughput up to 5 t/h, 3-arm handling systemJasper GmbH Zerberus©–––Quickborn
Rotating regeneratorsJasper GmbH EcoReg / PulsReg / PulsReg-Medusa / PulsReg-Zentral / RegClean–––Quickborn
Electromagnetic inductive stirrer for molten aluminiumJasper GmbH i-Pump©–––Quickborn
Ingot preheating stationJasper GmbH––2016Quickborn
Fully automated homogenization centerJasper GmbH––2017Quickborn
Short shaft melting furnace with XXL shaftJasper GmbH––2021Quickborn
Hot air flat flame burner for hot dip galvanizingJasper GmbH Cobra©-Brenner (Patent 2018)––2021Quickborn

Additional services

Industrial furnace construction and burner systemsZinc furnace technology (hot-dip galvanizing, entire process chain including recycling)Regenerators (rotary regenerators)Burner systems (gas, oil, coal dust)Casting technology / casting systemsWaste treatment / Waste and soil treatment for energy generationEnergy technology / Energy consultingElectrical engineering and control and process control technologyServicing of furnace systems: Maintenance, Repair, Conversion, Modernization, Spare parts inventoryCustom turnkey design and deliveryAutomation
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