CNC milling up to 5 axes, plasma cutting, flame cutting and welding for metal components from single part to series of 5,000 pieces.
Jürgen Schwaiger Einzelunternehmen
Kissing (DE)New on Amplifa
About Schwaiger Maschinenbau
Jürgen Schwaiger Maschinenbau is a medium-sized contract manufacturer in Kissing near Augsburg, active in metalworking and metal processing. The company manufactures individual parts and components, among other things for machines of the automotive industry. The processes include CNC milling up to five axes including 3D contour machining, conventional milling and turning, plasma cutting, flame cutting, welding as well as sheet metal working with a guillotine shear, press brake and punching press. Steel and other metals are predominantly machined; production ranges from single parts through small to large series of up to 5,000 pieces. For the programming of complex production parts, the CAD/CAM systems hyperMILL and HyperCAD from Open Mind are used, with interfaces to CATIA V4/V5, Inventor, PRO E Creo, Siemens NX and Solidworks. On a production area of around 540 m² there is an extensive machine park, including the 5-axis universal milling machine DMU 70 from DMG and the UCP 600 Vario from GF AgieCharmilles; a gantry crane with a 3.2 t load capacity and a forklift ensure material logistics. The company is a training company and also accepts rush orders.
- Site
- Kissing
- Processes
- CNC milling (3-axis and 5-axis), 5-axis milling / 3D milling (5-axis simultaneous contour machining), 5-sided machining (DMU 70, undercuts up to 12°), Turning (conventional lathes), Plasma cutting, Flame cutting, Welding (various welding machines up to 500 amps), Sheet cutting (shears up to 3000 x 6)
- Materials
- Steel, Metals, CNC milling (up to 5 axes), Plasma cutting, Flame cutting, Welding, Sheet metal working (cutting, bending, punching)
- Founded
- 1980 (acco
- Industries
- Mechanical engineering, Automotive industry (machine components), Steel construction/metal construction, Metal construction/steel construction
- 01
CAD/CAM programming (hyperMILL, HyperCAD)
- 02
Sawing and cutting (band saw automatic machine, cold circular saw)
- 03
Plasma and flame cutting
- 04
Sheet metal working (guillotine shear, bending, punching)
- 05
CNC milling (3-axis and 5-axis) as well as turning and drilling
- 06
Welding and steel construction fabrication
- 07
Final inspection across the entire production process
Materials and Processes
Steel
Main material for milled, cut, formed and welded parts in mechanical and steel construction.
Metals
Various metals are machined by cutting and thermal processes into individual parts and components.
CNC milling (up to 5 axes)
Production of complex 3D contours including 5-axis simultaneous machining with feed rates up to 25 m/min and 12,000 rpm.
Plasma cutting
Thermal cutting of metal and steel with high energy density.
Flame cutting
Oxy-fuel flame cutting for clean cut edges in steel.
Welding
Joining work with various welding machines up to 500 amperes.
Sheet metal working (cutting, bending, punching)
Guillotine shear up to 3000 × 6 mm, press brake up to 2500 × 3 mm as well as punching and nibbling work.
Location
Kissing
DEProduction and Administration
- Part weight / size
- max. 2500 × 1250 × 1250 mm (milling area)
- Lot size
- Single part to large series (up to 5,000 pieces)
- Materials
- Steel, metals
- DMG DMU 70 5-axis universal milling machine (X 750 / Y 600 / Z 520, undercuts up to 12°)
- GF AgieCharmilles (MIKRON) UCP 600 Vario 5 axes with pallet magazine
- Sachmann TS10 CNC bed-type milling machine 5 axes (X 2500 / Y 1250 / Z 1250)
- CNC milling machine with Heidenhain control and 18-station tool changer
- Conventional milling machine (Fritz-Werner)
- 2 conventional lathes
- Plasma and flame cutting system Eckert Jantar 2
- Guillotine shear 3000 × 6
- Press brake RAS 2500 × 3
- Peddinghaus punching press with clip punching and shearing unit
- Column drilling machines with thread cutting attachment
- Band saw automatic machine, band saw and cold circular saw
- Welding machines up to 500 amperes
- Gantry crane 3.2 t, forklift 3 t
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| CNC milling (3-axis and 5-axis)Machining | – | 2500 mm (Sachmann TS10 X travel) × 1250 mm × 1250 mm | – | Single part/small series – 5,000 pieces | Steel, Metals |
| 5-axis milling / 3D milling (5-axis simultaneous contour machining)Machining | – | – | – | – | Metals |
| 5-sided machining (DMU 70, undercuts up to 12°)Machining | – | 750 mm × 600 mm × 520 mm | – | – | Metals |
| Turning (conventional lathes)Machining | – | – | – | – | Metals |
| Plasma cuttingMachining | – | – | – | – | Metal, Steel |
| Flame cuttingMachining | – | – | – | – | Steel |
| Welding (various welding machines up to 500 amps)Joining | – | – | – | – | Metals, Steel |
| Sheet cutting (shears up to 3000 x 6)Forming | – | 3000 mm × 6 mm (sheet thickness) | – | – | Steel, Sheet metal, Metals |
| Bending (press brake 2500 x 3)Forming | – | 2500 mm × 3 mm (sheet thickness) | – | – | Steel, Sheet metal, Metals |
| Punching/nibbling with clip punching and shearing unit (Peddinghaus punching press)Forming | – | – | – | – | Steel, Metals |
| Drilling with thread cutting (column drilling machines)Machining | – | – | – | – | Metals, Steel |
| Sawing (band saw automatic machine, band saw, cold circular saw)Machining | – | 250 mm (cutting range) | – | – | Metals, Steel |
| CAD/CAM programming (hyperMILL, HyperCAD; CATIA V4/V5, Inventor, PRO E Creo, Siemens NX,Engineering | – | – | – | – | – |
| Manufacture of components for automotive industry machinesMachining | – | – | – | – | Metals |
17 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| 5-axis universal milling machine | DMG / DECKEL MAHO DMU 70 | 1 | X 750 Y 600 Z 520, table 800 x 600, 5 axes, undercuts up to 12° | – | Kissing |
| 5-axis milling machine | GF AgieCharmilles (MIKRON) UCP 600 Vario | 1 | 5 axes, with pallet magazine and modular tool changer system | – | Kissing |
| Welding machines | – | various | 500 amps | – | Kissing |
| Guillotine shear | – | 1 | 3000 x 6 | – | Kissing |
| Press brake | RAS | 1 | 2500 x 3 | – | Kissing |
| Plasma and flame cutting system | Eckert Jantar 2 | 1 | – | – | Kissing |
| Column drilling machine with thread cutting attachment | – | – | – | – | Kissing |
| Lathe (conventional) | – | 2 | – | – | Kissing |
| Milling machine (conventional) | Fritz-Werner | 1 | – | – | Kissing |
| CNC milling machine | – | 1 | X 630 mm, Y 500 mm, Z 460 mm, speed 40-4000, table 1000 x 355, Heidenhain path control, 18-station | – | Kissing |
| CNC bed-type milling machine 5 axes | Sachmann TS10 | 1 | X 2500 mm, Y 1250 mm, Z 1250 mm | – | Kissing |
| Band saw automatic machine | – | 1 | 250 mm cutting range | – | Kissing |
| Band saw | – | 1 | 250 mm cutting range | – | Kissing |
| Cold circular saw (Trennjäger) | – | – | Saw blade 275 mm | – | Kissing |
| Punching press with clip punching and shearing unit | Peddinghaus | 1 | – | – | Kissing |
| Gantry crane | – | 1 | 3.2 t load capacity | – | Kissing |
| Forklift | – | 1 | 3 t | – | Kissing |
Additional services
History
- 1980
According to the website, the company has been active since 1980 as a medium-sized company in the field of metalworking and metal processing.
- 2001
Owner Jürgen Schwaiger-Oberhuber founded the business and, together with his brother, took over his father's hall as a production hall.
Later specialization in the field of milling.