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K&K Prototypenbau – Fertigung

Industrial 3D printing service provider for prototypes, small series and series-production parts in plastics and metals.

K&K Prototypenbau Logo

K&K Prototypenbau GmbH

Leopoldshöhe (DE)New on Amplifa

approx. +20Employees
+1.000.000Printed parts
+10Industrial 3D printers
1.000 mmMax. part size in one piece (SLS)
up to 100.000 piecesInjection molding quantities

About K&K Prototypenbau

K&K Prototypenbau GmbH, based in Leopoldshöhe in East Westphalia-Lippe, is a service provider for industrial 3D printing, rapid prototyping and small-series manufacturing. The company produces prototypes, visualization models, functional parts and series parts in industrial quality – from a single piece to large series beyond 100.000 pieces. The manufacturing portfolio includes the processes SLS, MJF, SLA, FDM and SLM as well as, in addition, CNC machining, vacuum casting, prototype injection molding and sheet metal fabrication. In the SLS area, the company operates several EOS P770 large-format systems, which enable parts up to one meter in a single piece. Materials range from PA12, PA11, PAGF, TPU and flame-retardant polyamides to SLA resins and silicone, through to metals such as tool steel 1.2709, stainless steel 316L and aluminium AlSi10Mg. All work steps – CAD design, production, post-processing and quality assurance – are carried out in-house. Customers include industries such as mechanical engineering, automotive, medical technology, aerospace, electronics, consumer goods and toolmaking; deliveries are made to Germany, Austria, Switzerland as well as the Benelux countries and Scandinavia.

Site
Leopoldshöhe
Processes
SLS – Selective Laser Sintering, MJF – Multi Jet Fusion, SLA – Stereolithography, FDM – Fused Deposition Modeling, SLM – Selective Metal Laser Melting, Binder Jetting, PolyJet, CJP (Color Jet Printing)
Materials
PA12, PA11, PAGF (PA12 + glass fiber, approx. 30 %), Alumide (PA12 + aluminium), TPU, PA2241FR (flame-retardant), PA2210FR (flame-retardant, UL94-V0), K&K Clear (SLA resin, similar to Watershed)
Certificates
ISO 9001
Employees
+20
Industries
Mechanical Engineering, Automotive, Medical Technology, Aerospace, Electronics, Consumer Goods
  1. 01

    CAD design / design consulting

  2. 02

    Data preparation & validation (DfAM)

  3. 03

    Additive manufacturing (SLS, MJF, SLA, FDM, SLM) or CNC, vacuum casting,

  4. 04

    Post-processing (dyeing, chemical smoothing, smoothing blasting, painting)

  5. 05

    Assembly

  6. 06

    Quality assurance

Locations

Standort Leopoldshöhe

Leopoldshöhe

DE

Headquarters / Production

Part weight / size
up to 1.000 mm in one piece (SLS)
Lot size
Single piece to large series (beyond 100.000 parts)
Materials
PA12, PA11, PAGF, Alumide, TPU, PA-FR, SLA resins, silicone, metals (1.2709, 316L, AlSi10Mg), ABS/PP/PE/PC/POM
  • 5x EOS P770 (large SLS system)
  • EOS P110
  • HP Jet Fusion (MJF)
  • Stratasys FDM
  • Bambu Lab FDM
  • Hermle CNC machining centers
  • Vacuum casting systems
  • Injection molding machines
  • Post-processing: dyeing, chemical smoothing, smoothing blasting, painting, grinding/polishing, assembly

Reference Parts

Full-scale vehicle door, fully 3D printed
Full-scale vehicle door, fully 3D printedSLS/MJF/FDM · Automotive (Formnext 2024)
SLS parts in PA12
SLS parts in PA12SLS · Mechanical Engineering
Aerodynamic parts for Formula Student vehicle
Aerodynamic parts for Formula Student vehicle3D Printing · Motorsport/Automotive
Silicone connector/bellow
Silicone connector/bellow3D Printing/Vacuum Casting · Industry
Transparent SLA part (K&K Clear)
Transparent SLA part (K&K Clear)SLA · Prototyping
As-printed industrial 3D printing parts
As-printed industrial 3D printing partsSLS · Series Production

Inside the production

SLM metal 3D printing
SLM metal 3D printing
Transparent part in K&K Clear (similar to Watershed)
Transparent part in K&K Clear (similar to Watershed)
Part in K&K White (petrol)
Part in K&K White (petrol)
Insight into production
Insight into production
Industrial 3D printing in the machine fleet
Industrial 3D printing in the machine fleet
Project production
Project production
Part post-processing
Part post-processing
Production facility
Production facility
Parts from additive manufacturing
Parts from additive manufacturing

Industries

Mechanical EngineeringAutomotiveMedical TechnologyAerospaceElectronicsConsumer GoodsToolmakingArchitecture

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
SLS – Selective Laser SinteringAdditive––––PA12 (PA2200), PA11 (PA1101), PAGF (PA3200), Alumide, TPU (TPU1301), PA2241FR, PA2210FR
MJF – Multi Jet FusionAdditive––––PA11 (PA1101), PAGF (PA3200), TPU (TPU1301)
SLA – StereolithographyAdditive––––UV resins (K&K Clear, K&K White, K&K Grey, K&K Black), Silicone
FDM – Fused Deposition ModelingAdditive––––PLA, PETG, ABS, TPU, PA6 CF30, PETG CF, PAHT CF
SLM – Selective Metal Laser MeltingAdditive––––Tool Steel 1.2709, Stainless Steel 316L, Aluminium AlSi10Mg
Binder JettingAdditive–––––
PolyJetAdditive–––––
CJP (Color Jet Printing)Additive–––––
Vacuum CastingCasting–––1 part – 50 parts per batchPU, Silicone, PX223, PX245, PX331, PX521, PX234, PX212, PX205, PR700, HPE
Prototype Injection MoldingPlastics±0,05 mm500 mm × 500 mm–1.000 pieces – 100.000 piecesABS, PP, PE, PA, PC, POM
CNC MachiningMachining–––––
Sheet Metal Fabrication (Laser Cutting, Bending, Punching, Welding)Forming––––Steel, Stainless Steel, Aluminium
Post-Processing (Polishing, Painting, Grinding, Sandblasting, Assembly)Surface–––––
3D Model Making (Visualization Models, Functional Prototypes)Additive–––beyond 100.000 parts–
Additive Series Production (Single Piece to Large Series)Additive–––from €40 entry – beyond 100.000 parts–
Heat Treatment (for SLM Parts, Hardening)Heat Treatment––––Tool Steel 1.2709
Ultrasonic WeldingJoining–––––
Milling, Grinding, Polishing (Post-Processing of SLM Parts)Machining––––Tool Steel 1.2709

2 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
SLS 3D printers (EOS industrial systems, largest systems in additive manufacturing, multiple inEOS–––Leopoldshöhe
Industrial 3D printers–+10––Leopoldshöhe

Additional services

SLS 3D printingMJF 3D printingSLA stereolithographyFDMSLM metal 3D printingCNC machining (milling, turning, 5-axis)Vacuum castingPrototype injection moldingSheet metal fabrication (laser cutting, bending, punching, welding)Post-processing (dyeing, chemical smoothing, smoothing blasting, painting, grinding/polishing)Model makingCAD design / design consultingSmall-series and series production

Reference customers

Cornelsen VerlagXYTE MobilityFormula Student Team (main sponsor of the race car)

Quality & Certification

The processes are certified to ISO 9001; quality assurance includes high-precision metrology, measurement reports, tolerance control and material testing across all production steps.

EvidenceLeopoldshöhe
ISO 9001

History

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