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K+K Wuppertal – Fertigung

Turned parts, milled parts and 2D laser parts to drawing including heat treatment, surface finishing and just-in-time delivery.

K+K Wuppertal Logo

K+K Verbindungssysteme Vertriebs GmbH

WuppertalNew on Amplifa

1994Founded
3.5 million parts/yearAnnual capacity
50+Surface treatments
65 mm / 500 mmTurned part diameter
3000 × 1500 mmMax. laser sheet

About K+K Verbindungssysteme

K+K Verbindungssysteme Vertriebs GmbH was founded in 1994 and is based in Wuppertal. The company manufactures turned parts, milled parts and special parts from metal and plastic to drawing and sample in lot sizes from 50 pieces, as well as 2D laser parts from film to sheet metal, from prototype to large-scale series. The turned part range extends from simple geometries such as bushings, sleeves, discs and pins to complex CNC-turned parts: from bar stock, parts up to 65 mm in diameter are machined; larger parts up to 500 mm on CNC feeding machines. For laser parts, the company works with long-standing partners; mechanical post-processing with threads and chamfers is possible. In addition, heat treatments, over 50 surface treatments, custom packaging and just-in-time delivery are offered. According to the company, 3.5 million parts are produced per year. Customers include mechanical engineering, hydraulic and pump technology, conveyor technology, medical technology and municipal utilities (including the Wuppertal Suspension Railway); deliveries are made throughout Europe, within North Rhine-Westphalia with its own vehicle fleet.

Site
Wuppertal
Processes
Turned parts (turning, conventional and CNC, from bar stock), CNC turning on feeding machines, Milled parts (CNC milling centres), 2D laser parts (laser cutting, film to sheet metal, incl. prototypes), Mechanical post-processing of laser parts (threads, chamfers), Surface finishing (galvanizing, nickel plating, tin plating, chrome plating, phosphating, black, Heat treatment (hardening, tempering, normalizing, annealing), Quality inspection (first article inspection reports, spectral analyses, hardness tests, layer
Materials
Free-cutting steel, Case-hardening steel, Tool steel, Heat-treatable steel, Stainless steel, Aluminium, Brass, Bronze
Certificates
First article inspection reports, Spectral analysis, Hardness testing, Layer thickness testing, 100% optoelectronic dimensional inspection
Founded
1994
  1. 01

    Material selection (steel, stainless steel, non-ferrous metals, plastic)

  2. 02

    CNC turning/milling or 2D laser cutting

  3. 03

    Mechanical post-processing (threads, chamfers)

  4. 04

    Heat treatment

  5. 05

    Surface finishing

  6. 06

    Quality inspection

  7. 07

    Packaging & labelling

  8. 08

    Just-in-time delivery

Materials & Processes

Automatenstahl

Free-cutting steel

Standard material for turned parts in small and large series.

Edelstahl

Stainless steel (1.4301, 1.4571)

Corrosion-resistant turned parts and laser parts up to 15 mm material thickness.

Vergütungsstahl

Heat-treatable steel

For heat-treated, high-stress fasteners.

AlMg3

Aluminium (AlMg3)

Lightweight parts in turning and laser cutting up to 10 mm material thickness.

Messing

Brass

Non-ferrous metal for turned special parts, e.g. in fittings and electrical engineering.

Kunststoff

Plastic

Turned and milled parts for applications with insulation or weight requirements.

S235

S235

Structural steel for laser parts in mechanical and plant engineering.

Locations

Standort Wuppertal

Wuppertal

DE

Headquarters, manufacturing and sales

Lot size
from 50 pieces
Materials
Steel, stainless steel, aluminium, brass, bronze, plastic
  • CNC turning and milling centres
  • CNC feeding machines (up to 500 mm)
  • Conventional lathes
  • Cam-controlled automatic lathes
  • Multi-spindle automatic lathes
  • Sliding headstock automatic lathes
  • 2D laser cutting system with sheet changer (3000 × 1500 mm)

Components

Turned parts
Turned partsCNC turning · Mechanical engineering
Laser parts
Laser partsLaser cutting · Plant engineering

Inside the production

Lathe spindle and chuck
Lathe spindle and chuck
Mechanical engineering application
Mechanical engineering application
Conveyor technology application
Conveyor technology application

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Turned parts (turning, conventional and CNC, from bar stock)Machining–––from 50 pieces – Small and large seriesFree-cutting steel, Case-hardening steel, Tool steel, Heat-treatable steel, Stainless steel, Aluminium, Brass, Bronze, Plastic
CNC turning on feeding machinesMachining––––Free-cutting steel, Case-hardening steel, Tool steel, Heat-treatable steel, Stainless steel, Aluminium, Brass, Bronze, Plastic
Milled parts (CNC milling centres)Machining–––from 50 piecesFree-cutting steel, Case-hardening steel, Tool steel, Heat-treatable steel, Stainless steel, Aluminium, Brass, Bronze, Plastic
2D laser parts (laser cutting, film to sheet metal, incl. prototypes)Machining–Sheets up to 3000 x 1500 mm × 3000 mm–Single parts and prototypes possible – Large-scale seriesS235, DD11, S355MC, DC01, DC04, 1.4301, 1.4571, AlMg3
Mechanical post-processing of laser parts (threads, chamfers)Machining––––S235, DD11, S355MC, DC01, DC04, 1.4301, 1.4571, AlMg3
Surface finishing (galvanizing, nickel plating, tin plating, chrome plating, phosphating, blackSurface–––––
Heat treatment (hardening, tempering, normalizing, annealing)Heat treatment–––––
Quality inspection (first article inspection reports, spectral analyses, hardness tests, layerTesting–––––
Packaging, labelling and warehousing (KLT-picked delivery)Assembly–––––

7 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
CNC turning-milling centres––Turned parts from bar stock up to 65 mm diameter––
CNC feeding machines (turning)––Parts up to 500 mm––
Conventional lathes–––––
Cam-controlled automatic lathes–––––
Multi-spindle automatic lathes–––––
Sliding headstock automatic lathes–––––
2D laser cutting system with fully automatic sheet changer––Sheets up to 3000 x 1500 mm; steel up to 25 mm, stainless steel up to 15 mm, aluminium up to 10 mm––

Additional services

Turned and milled parts in small and large seriesLaser parts from prototype to seriesHeat treatment (hardening/tempering, normalizing, annealing)Surface finishing (galvanizing, nickel plating, tin plating, chrome plating, phosphating, blackCustom packaging and labellingWarehousing / stock items from frame agreementsJust-in-time deliveryOwn delivery vehicles in North Rhine-WestphaliaQuality inspection (material certificates, first article inspection reports, spectral analyses,Mechanical post-processing of laser parts (threads, chamfers)

Reference customers

Stadtwerke Wuppertal (Suspension Railway)

Quality

Quality assurance includes material certificates, first article inspection reports, spectral and hardness testing, coating logs with layer thickness testing, as well as 100 percent optoelectronic dimensional inspection in addition to continuous production monitoring.

EvidenceWuppertal
First article inspection reports
Spectral analysis
Hardness testing
Layer thickness testing
100% optoelectronic dimensional inspection

History

  1. 1994

    Company founded; start of operations as a supplier of turned parts, laser parts, surface finishing and just-in-time delivery.

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