Contract manufacturing of plastic, metal and hybrid components including toolmaking, injection moulding and stamping technology
Karl Rejlek Gesellschaft m.b.H. – Rejlek Metal & Plastics Group
Vienna (headquarters, toolmaking, injection moulding, stamping technology) · Vienna (Modelshop 1100 GmbH) · Mór, Hungary · Székesfehérvár, Hungary · Martin, Slovakia · Koblenz (sales office Germany)New on Amplifa
About Rejlek
Rejlek is an owner-managed family business from Vienna with a history of around 60 years, offering contract manufacturing in metal and plastics as Rejlek Metal & Plastics Group. The company manufactures highly complex plastic and metal parts as well as assemblies – from 3D part design and production-ready prototypes in the Modelshop Vienna, through its own toolmaking, to series production. Manufacturing includes single- and multi-component injection moulding, insert and overmoulding technology on more than 100 injection moulding machines (from micro injection moulding with part weights from 0.02 g up to 11,000 kN clamping force with several kilograms of part weight) as well as stamping and stamp-bending technology in progressive die technology with press forces up to 8,000 kN and high-speed presses up to 1,200 strokes per minute. Both competencies are combined into plastic-metal composite technology, for example in reel-to-reel overmoulding of screws, solder contacts and press-fit contacts with inline camera inspection. In addition, Rejlek offers CNC component contract manufacturing (single parts and small series up to 2,500 × 1,500 mm), painting, printing, laser treatment, assembly technology and automation solutions. With around 900 employees, more than 600 production machines and four production sites in Western and Eastern Europe, the company supplies the automotive, medical technology, household and industrial appliance, industrial electronics, mechanical engineering
- Site
- Vienna
- Processes
- Injection moulding (single- and multi-component injection moulding, insert and placement, Micro injection moulding, Stamping technology / stamp-bending technology (progressive die technology), Plastic-metal composite technology (hybrid components, reel-to-reel overmoulding), CNC component contract manufacturing, Mould making & toolmaking (injection moulding tools, progressive die and stamp-bending tools,, Prototype manufacturing / rapid prototyping (3D printing), Painting
- Materials
- Metal, Plastic (thermoplastics), Elastomers, Thermoplastics, Metal (steel, sheet metal), Plastic-metal composite, Tool steel
- Certificates
- ISO 13485, Cleanroom class 7 (ISO 14644), 3D metrology / computed tomography
- Industries
- Automotive, Medical technology, Household and industrial appliances, Industrial electronics, Mechanical engineering, Electromobility
- 01
Development & Design (CAD/CAM, FEM, Moldflow analyses, stamped part development)
- 02
Prototype manufacturing / 3D printing (Modelshop Vienna)
- 03
Mould making & toolmaking (injection moulding, progressive die and
- 04
Injection moulding & stamping technology (series production)
- 05
Plastic-metal composite technology (hybrid components, reel-to-reel
- 06
CNC component contract manufacturing
- 07
Painting, printing, laser treatment
- 08
Assembly technology
- 09
Measuring and testing (3D metrology, computed tomography, camera systems)
Materials and Processes
Thermoplastics
Processed in single- and multi-component injection moulding and in insert, placement and overmoulding technology from micro parts up to several kilograms.
Elastomers
Used in plastics processing, including in combination with thermoplastics in multi-component technology.
Metal (steel, sheet metal)
Stamped and stamp-bent parts in progressive die technology as well as CNC precision components for mechanical engineering and electronics.
Plastic-metal composite
Hybrid components through reel-to-reel overmoulding of screws, solder contacts and ELO pin press-fit contacts.
Tool steel
Design and manufacture of injection moulding and stamping tools as well as assembly systems in the company's own toolmaking shop.
Locations
Vienna
ATHeadquarters, toolmaking, injection moulding, stamping technology
- Part weight / size
- 0.02 g to several kg
- Lot size
- Prototype to large series
- Materials
- Thermoplastics, elastomers, metal
- More than 100 injection moulding machines (up to 11,000 kN)
- ENGEL e-motion 160 t, 128-cavity
- Stamping presses up to 8,000 kN
- High-speed presses up to 1,200 strokes/min
- 5-axis CNC simultaneous milling machines
- CNC die-sinking and wire EDM
- 3D CNC measuring machine
Vienna – Modelshop 1100 GmbH
ATPrototypes, rapid prototyping, functional samples
- Lot size
- Prototype, small series
- Materials
- Plastic
- 3D printers (rapid prototyping)
Mór
HURejlek Metal&Stamping Kft. – stamping technology production
- Materials
- Metal
- Stamping presses
- High-speed presses
Székesfehérvár
HUGeneral Plastic Kft. – injection moulding production
- Materials
- Thermoplastics
- Injection moulding machines
Martin
SKViena International s.r.o. – production
Koblenz
DESales office Germany
Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Injection moulding (single- and multi-component injection moulding, insert and placementPlastics | – | – | 0.02 g – several kilograms | – | Plastic (thermoplastics, elastomers) |
| Micro injection mouldingPlastics | – | – | 1.1 g | – | Plastic |
| Stamping technology / stamp-bending technology (progressive die technology)Forming | – | – | – | – | Metal |
| Plastic-metal composite technology (hybrid components, reel-to-reel overmoulding)Joining | – | – | – | – | Metal, Plastic |
| CNC component contract manufacturingMachining | – | – | – | – | Metal |
| Mould making & toolmaking (injection moulding tools, progressive die and stamp-bending tools,Engineering | – | – | – | – | Steel |
| Prototype manufacturing / rapid prototyping (3D printing)Additive | – | – | – | – | Plastic |
| PaintingSurface | – | – | – | – | – |
| PrintingSurface | – | – | – | – | – |
| Laser treatmentSurface | – | – | – | – | – |
| Assembly technology / assembly linesAssembly | – | – | – | – | – |
| Measuring and testing (CNC metrology, computed tomography)Testing | – | – | – | – | – |
| Moldflow analysis / stamped part development (simulation)Engineering | – | – | – | – | Plastic, Metal |
| 3D part design / CAD/CAM / FEM analysisEngineering | – | – | – | – | – |
15 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Injection moulding machine (160 t clamping force) | ENGEL e-motion | 1 | 128-cavity injection moulding tools, minimum part weights down to 0.02 g | – | Rejlek Group |
| Injection moulding machines (more than 100 units) | – | over 100 | up to 11,000 kN clamping force | – | Rejlek Group |
| Stamping presses (standard) | – | – | up to 8,000 kN press force | – | Rejlek Group |
| High-speed presses | – | – | up to 1,200 strokes per minute | – | Rejlek Group |
| 5-axis CNC simultaneous milling machine | – | 6 | 600 x 450 x 450 mm | – | Rejlek Toolmaking |
| CNC die-sinking EDM machine | – | 15 | 600 x 400 x 450 mm | – | Rejlek Toolmaking |
| Wire EDM machine | – | 10 | 800 x 550 x 500 mm | – | Rejlek Toolmaking |
| CNC milling machine | – | 12 | 1000 x 700 x 700 mm | – | Rejlek Toolmaking |
| HSC milling machine | – | 2 | 800 x 600 x 500 mm | – | Rejlek Toolmaking |
| CNC measuring machine (3D) | – | 1 | – | – | Rejlek Toolmaking |
| High-speed stamping press | BRUDERER | 4 | with coil feed and straightener | – | Rejlek Toolmaking |
| Stamping press | KAISER | 5 | with electronic coil feed | – | Rejlek Toolmaking |
| Micro injection moulding machine | Battenfeld Micro Power 15/10 | 1 | Clamping force 150 kN, shot weight 1.1 g | – | Rejlek |
| Injection moulding machine 11,000 kN with handling system | ENGEL Duo 4450/1100 | 1 | Shot weight 2,230 g, max. mould height 1,200 mm | – | Rejlek |
| 2K injection moulding machine with ABB robot system | ENGEL EVC 440/170E/220combi | 1 | Clamping force 2,200 kN, shot weight 230/62 g | – | Rejlek |
Additional services
Quality
Quality assurance is carried out among other things with 3D CNC metrology, computed tomography and active camera systems for inline inspection in hybrid manufacturing. For medical technology there is a class 7 cleanroom production facility and ISO 13485 certification; quality assurance is implemented across all sites according to uniform quality guidelines.
| Evidence | Vienna |
|---|---|
| ISO 13485 | |
| Cleanroom class 7 (ISO 14644) | |
| 3D metrology / computed tomography |
History
- 1965
Start of supplying the household appliance market; founding of the family business in the mid-1960s
- 2018
Start of supporting vocational training for young people in Romania with Concordia Social Projects
- 2026
Expansion of the machine park with an ENGEL e-motion injection moulding system (160 t clamping force) for 128-cavity tools and minimum part weights down to 0.02 g