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KASCAD – Fertigung

KASCAD Engineering develops and manufactures custom lifting, handling and process solutions for pharmaceutical, chemical and food applications.

KASCAD Logo

KASCAD Engineering

Grettstadt (Head Office) · Geldersheim (Manufacturing)New on Amplifa

25+ YearsExperience in lifting, handling and process solutions
2Locations in Germany (Grettstadt, Geldersheim)
ø6–350 mm, up to 500 mmCNC turning range
up to 1,500 kgLoad capacity for IBC handling

Engineering and Manufacturing from a Single Source

KASCAD Engineering is a German engineering and manufacturing company that has been developing custom lifting, handling and process solutions for over 25 years. The portfolio includes lifting columns, drum tippers, tilting devices, pallet turners, weighing and dosing systems, drum mixers, dust extraction units, containers as well as custom special-purpose machinery and process systems for tasks such as lifting, tilting, emptying, filling, mixing, transporting and positioning. Manufacturing takes place in the company's own workshop with CNC turning (ø6–350 mm, length up to 500 mm), CNC milling, welding (MIG/MAG/WIG) as well as assembly and commissioning. Depending on the application, stainless steel and painted steel versions with hygienic design, GMP and ATEX requirements are implemented. The systems are used mainly in pharmaceuticals, chemicals, biotechnology, food, dairy, cosmetics and the battery industry. With its head office in Grettstadt and manufacturing in Geldersheim, KASCAD Engineering combines design and manufacturing under one roof and delivers worldwide.

Site
Grettstadt
Processes
CNC Turning, CNC Milling, Welding (MIG/MAG/WIG), Conventional Turning, Drilling, Sawing (Band Saw), Special-purpose Machinery / Production Line Engineering, Design & Engineering (CAD, Custom Solutions)
Materials
Stainless steel, Painted steel
Certificates
CE Directives
Industries
Pharmaceuticals, Chemicals, Biotechnology, Food, Dairy, Pet Food
  1. 01

    System Assessment & Consulting

  2. 02

    Engineering & Design (CAD)

  3. 03

    CNC Turning & Milling

  4. 04

    Welding (MIG/MAG/WIG)

  5. 05

    Assembly & Commissioning

  6. 06

    Training & Qualification

  7. 07

    Maintenance, Retrofit & Spare Parts Supply

Materials and Finishes

INOX

Stainless steel

Used for GMP and hygiene requirements in pharmaceuticals, food and cosmetics.

StB

Painted steel

Painted finish for standard applications such as pallet turners and containers.

Locations

Grettstadt

DE

Head Office / Administration

Geldersheim

DE

Manufacturing / Machine Fleet

Materials
Stainless steel, steel
  • MAZAK NEXUS 250 MS CNC lathe
  • WEILER LZ 330 conventional lathe
  • HERMLE PF 1000 milling machine
  • Lorch Speedpulse S5 AB impulse welding system (400 A, water-cooled)
  • Bianco Mod 370 band saw
  • Alzmetall AB3/ESV pillar drilling machine

Products and Components

Stationary lifting column
Stationary lifting columnSpecial-purpose machinery · Pharmaceutical / Chemical
Drum tipper EE1000-INOX
Drum tipper EE1000-INOXStainless steel manufacturing · Drum and IBC handling
Dust extraction unit
Dust extraction unitSpecial-purpose machinery · Bulk material handling
Weighing systems
Weighing systemsDosing and weighing technology · Process industry
Drum mixer
Drum mixerStainless steel / ATEX · Pharmaceutical & Chemical
Containers & Accessories
Containers & AccessoriesSheet metal working · Bulk material technology

Inside the production

KASCAD Engineering – Lifting & Handling
KASCAD Engineering – Lifting & Handling
Drum press RFP
Drum press RFP
Pallet turner PW
Pallet turner PW
Drum transporter FT
Drum transporter FT
Crane gripper systems & crane drum grippers
Crane gripper systems & crane drum grippers

Industries

PharmaceuticalsChemicalsBiotechnologyFoodDairyPet FoodCosmeticsPlasticsAdditive ManufacturingBatteries & High-Performance PowdersIn-house Workshops

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
CNC TurningMachining–500 mm–––
CNC MillingMachining–––––
Welding (MIG/MAG/WIG)Joining–––––
Conventional TurningMachining–––––
DrillingMachining–––––
Sawing (Band Saw)Machining–––––
Special-purpose Machinery / Production Line EngineeringEngineering–––––
Design & Engineering (CAD, Custom Solutions)Engineering–––––
Assembly & CommissioningAssembly–––––
Maintenance, Repair, Retrofit & OptimizationAssembly–––––
Manufacturing of Handling Solutions (Lifting Columns, Drum Tippers, Mixers, Pallet Turners,Assembly––Load capacity up to 1,500 kg (IBC–Stainless steel, Painted steel
Mixing & Dosing (Drum Mixers, Laboratory Mixers, Weighing Systems)Engineering–––––

6 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
CNC latheMAZAK NEXUS 250 MS–Diameter ø6–350 mm, length up to 500 mm–Geldersheim
Conventional latheWEILER LZ 330–––Geldersheim
Milling machineHERMLE PF 1000–––Geldersheim
Impulse welding systemLorch Speedpulse S5 AB–Output 400 A, water-cooled–Geldersheim
Band sawBianco Mod 370–––Geldersheim
Pillar drilling machineAlzmetall AB3/ESV–––Geldersheim

Additional services

Engineering & DesignSpecial-purpose Machinery ConstructionCNC Turning (ø6–350 mm, length up to 500 mm)CNC MillingWelding (MIG/MAG/WIG)Assembly & CommissioningAutomation & System IntegrationSystem Assessment & ConsultingTraining & Qualification / Validation SupportMaintenance & RepairSpare Parts SupplyRetrofit & Optimization

Quality

The manufacturing of all products and custom equipment is subject to the CE directives and, according to the company, takes place in Germany ('Made in Germany'). Depending on the application, GMP, hygienic design and ATEX requirements are taken into account.

EvidenceGrettstadt
CE Directives

History

  1. Over 25 years of developing custom lifting, handling and process solutions

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