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Manufacturer of plastic sleds and contract manufacturer in the field of plastic injection molding

KH

KHW Kunststoff- und Holzverarbeitungswerk GmbH

Geratal OT GeschwendaNew on Amplifa

1948Founded
87Employees
approx. €10 millionAnnual revenue
more than 60Countries sold to
more than 40Sled models

About KHW

KHW Kunststoff- und Holzverarbeitungswerk GmbH, based in Geratal OT Geschwenda (Thuringia), is a manufacturer of plastic sleds and an experienced contract manufacturer in the field of plastic injection molding. Founded in 1948, the company produces more than 40 different sled models as well as garden and leisure products, children's toys and the reusable cup CUPITO. Production takes place in a modern injection molding facility using conventional, biobased, biodegradable and recycled plastics; from 2026/2027, its own wooden sled production will be added. KHW is almost independent of purchased parts and additionally offers injection molding contract manufacturing, product development and its own spare parts shop. The R&D department cooperates with research institutes and universities. The products are sold in more than 60 countries, including Greenland, Australia, Abu Dhabi and Chile.

Site
Geratal OT Geschwenda
Processes
Plastic injection molding, Wood processing, Contract manufacturing, Laser marking, Repair, Product development, Plastic injection molding contract manufacturing, Spare parts shop for sleds
Materials
Plastics, Wood, Biobased plastics, Biodegradable plastics, Recycled plastic, Corn cobs (residues from corn production), Biobased and biodegradable plastics
Founded
1948
Employees
87
Industries
Rubber and plastics industry, Sports equipment (sleds), Garden and leisure products, Consumer goods / children's toys, (Remove entry – duplicate of industries.1)
  1. 01

    Product development

  2. 02

    Tool/mold supply

  3. 03

    Plastic injection molding

  4. 04

    Wood processing (wooden sleds from 2026/2027)

  5. 05

    Assembly

  6. 06

    Spare parts distribution

Materials & Processes

KU

Plastics

Main material for sleds, garden products and toys produced by injection molding.

BIO-KU

Biobased and biodegradable plastics

Used in the interest of sustainable production, e.g. for the reusable cup CUPITO.

RC-KU

Recycled plastic

Used, among other things, for the Demeter raised bed made entirely of recycled plastic.

MAIS

Corn cobs (residues from corn production)

Natural material for the environmentally friendly laser-marked reusable cup CUPITO.

HOLZ

Wood

Material of the company's own wooden sled production with seven models from the 2026/2027 winter season.

Locations

Geratal OT Geschwenda

DE

Headquarters and production site

Materials
Plastics (including biobased, biodegradable, recycled), wood
  • Injection molding machines

Industries

Rubber and plastics industrySports equipment (sleds)Garden and leisure productsConsumer goods / children's toys(Remove entry – duplicate of industries.1)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Plastic injection moldingPlastics––––Plastics (biobased, biodegradable, recycled)
Wood processingForming––––Wood
Contract manufacturingEngineering––––Plastics
Laser markingSurface––––Natural material (corn cobs)
RepairAssembly––––Product parts
Product developmentEngineering––––Plastics, wood

1 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Injection molding operation–at least–seit 1988Geschwenda

Additional services

Plastic injection molding contract manufacturingSpare parts shop for sledsIn-house wooden sled production (from the 2026/2027 winter season)Research and development (cooperation with research institutes and universities)

History

  1. 1948

    Foundation of the company

  2. 1958

    Skis, gymnastics equipment & co. added to the main production program

  3. 1988

    Expansion into a modern injection molding operation; beginning of the path to world market leadership in plastic sleds

  4. 2026

    Expansion of the sled range with an in-house wooden sled production (seven models) from the 2026/2027 winter season

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