CNC machining, tool and fixture making as well as complete machining for machines and systems
Koblenzer Werkzeugbau GmbH
Koblenz (Rhine Port Industrial Area) · DENew on Amplifa
About Koblenzer Werkzeugbau GmbH
For more than 18 years, Koblenzer Werkzeugbau GmbH has been a partner of the metalworking industry in machining technology. The company manufactures and machines precision machine components and assemblies for machines, systems, tools and fixture making. Production is carried out predominantly on CNC-controlled machines and includes CNC milling and CNC turning, surface and cylindrical grinding, wire and die-sinking EDM as well as slotting. In addition, the company offers tool making (including punching, cutting and piercing tools, dies, punches), fixture and gauge making, assembly, overhauls of machine components and optimization of assembly modules. The service portfolio is complemented by additional services such as heat treatment (nitriding, case hardening, induction and vacuum hardening), surface treatment (anodizing, chromating, phosphating, burnishing, hard material coatings such as TiN, TiCN, CrN), hardfacing, deep-hole drilling and sheet metal work in C45 and stainless steel sheet. Materials machined include steel up to 60 HRC (hard machining), titanium, stainless steel as well as engineering plastics such as PEEK, POM, PTFE, PVC and HGW hard glass fabric. The company is located in the Koblenz Rhine port industrial area with direct access to the A3, A48 and A61 motorways.
- Site
- Koblenz
- Processes
- CNC milling, CNC turning, Surface grinding, Cylindrical grinding, Wire EDM, Die-sinking EDM, Slotting, Assembly
- Materials
- C45, Stainless steel sheet, Titanium (various grades), Teflon, PVC, POM, S-green, S-natural
- Certificates
- Functional and dimensional inspections before customer acceptance, Optical metrology (Zeiss measuring optics, TESA length measuring instrument), ISO 9001
- Industries
- Metalworking, Mechanical engineering, Tool making, Fixture making
- 01
CNC milling
- 02
CNC turning
- 03
Grinding (surface/cylindrical grinding)
- 04
EDM (wire/die-sinking EDM)
- 05
Slotting
- 06
Heat treatment and surface treatment
- 07
Assembly
Materials and Processes
Steel (C45, hard machining up to 60 HRC)
Machining of hardened steels in milling and turning, among others with CBN tools.
Titanium
Machining of various titanium grades to customer specification in CNC milling.
Stainless steel sheet
Used in sheet metal work alongside C45.
Plastics (PEEK, POM, PTFE, PVC, S-green, S-natural)
Machining of common engineering plastics in CNC milling.
HGW hard glass fabric
Machining with a glass content of 60–70 %.
Heat treatment (nitriding, gas nitriding, case hardening, induction hardening,
Hardening processes to increase the wear resistance of components.
Coatings (TiN, TiCN, CrN, MoST, GRAPHIT-iC, TiALCN)
Hard material coatings for wear-resistant tool and component surfaces.
Location
Koblenz
DEHeadquarters and production (Rhine Port Industrial Area)
- Lot size
- Single parts to series (milling); single parts to small series (turning)
- Materials
- Steel up to 60 HRC, titanium, stainless steel sheet, plastics, HGW hard glass fabric
- CNC milling machines (1100 x 600 x 600 mm; 800 x 450 x 400 mm; 700 x 400 x 350 mm; 600 x 400 x 350 mm)
- Conventional milling machines (700 x 400 x 350 mm; 600 x 350 x 300 mm)
- CNC lathes with C-axis and driven tools (Ø 240 x 600 mm; Ø 360 x 700 mm)
- Conventional lathes (Ø 400 x 1000 mm; Ø 300 x 1000 mm)
- Surface grinding machines (1000 x 500 x 450 mm; 600 x 250 x 250 mm)
- CNC tool grinding machine
- Cylindrical grinding machine (external and internal grinding, Ø 350 x 650 mm)
- CNC wire EDM machines (400 x 200 x 240 mm, taper up to 25 degrees)
- 4-axis CNC die-sinking EDM machine (400 x 200 x 200 mm)
- Slotting machine (slot depth up to 175 mm)
- Measuring machine (800 x 600 x 500 mm)
- Zeiss measuring optics with 2-axis digital display
- TESA length measuring instrument (600 mm)
Components and Services
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| CNC millingMachining | – | 1100 mm × 600 mm × 600 mm | – | Single parts – Series | Titanium (various grades), Plastics (Teflon, PVC, POM, S-green, S-natural, PEEK), HGW hard glass fabric (glass content 60-70%), Steel up to 60 HRC (hard machining) |
| CNC turningMachining | – | 600 mm | Ø 1 mm – Ø 380 mm | Single parts – Small series | Steel (hard machining with CBN tools) |
| Surface grindingMachining | 0.01 mm | 1000 mm × 500 mm × 450 mm | – | – | – |
| Cylindrical grindingMachining | ±0.005 mm | 600 mm | – | – | – |
| Wire EDMMachining | ±0.005 mm · Ra 0.2 | 400 mm × 250 mm × 240 mm | – | – | – |
| Die-sinking EDMMachining | 0.01 mm | 400 mm × 200 mm × 200 mm | – | – | – |
| SlottingMachining | P9 and JS9 | 350 mm | Ø 300 mm | – | – |
| AssemblyAssembly | – | – | – | – | – |
| Fixture makingAssembly | – | – | – | – | – |
| Tool making (punching tools, cutting tools, piercing tools, dies, punches, shear riveting tools)Engineering | – | – | – | – | – |
| Gauge makingEngineering | – | – | – | – | – |
| AnodizingSurface | – | – | – | – | – |
| Thick-film passivationSurface | – | – | – | – | – |
| ChromatingSurface | – | – | – | – | – |
| Nitriding / gas nitridingHeat treatment | – | – | – | – | – |
| Case hardeningHeat treatment | – | – | – | – | – |
| Induction hardeningHeat treatment | – | – | – | – | – |
| Vacuum hardeningHeat treatment | – | – | – | – | – |
| BurnishingSurface | – | – | – | – | – |
| PhosphatingSurface | – | – | – | – | – |
| Coatings (TiN, TiCN, CrN, MoST, GRAPHIT-iC, TiALCN)Surface | – | – | – | – | – |
| Rubber coating (PU coating)Surface | – | – | – | – | – |
| Welding - hardfacingJoining | – | – | – | – | – |
| Deep-hole drillingMachining | – | – | – | – | – |
| Sheet metal workForming | – | – | – | – | C45, Stainless steel sheet |
| MeasurementTesting | – | 800 mm × 600 mm × 500 mm | – | – | – |
21 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| CNC milling machine | – | – | 1100 x 600 x 600 mm | – | Koblenz |
| CNC milling machine | – | – | 800 x 450 x 400 mm | – | Koblenz |
| CNC milling machine | – | – | 700 x 400 x 350 mm | – | Koblenz |
| CNC milling machine | – | – | 600 x 400 x 350 mm | – | Koblenz |
| Conventional milling machine | – | – | 700 x 400 x 350 mm | – | Koblenz |
| Conventional milling machine | – | – | 600 x 350 x 300 mm | – | Koblenz |
| CNC lathe (with C-axis and driven tools) | – | – | Ø 240 x 600 mm | – | Koblenz |
| CNC lathe (with C-axis and driven tools) | – | – | Ø 360 x 700 mm | – | Koblenz |
| Conventional lathe | – | – | Ø 400 x 1000 mm / in swing Ø 600 mm possible | – | Koblenz |
| Conventional lathe | – | – | Ø 300 x 1000 mm / in swing Ø 500 mm possible | – | Koblenz |
| Surface grinding machine | – | – | 1000 x 500 x 450 mm | – | Koblenz |
| Surface grinding machine | – | – | 600 x 250 x 250 mm | – | Koblenz |
| CNC tool grinding machine | – | – | – | – | Koblenz |
| Cylindrical grinding machine (external and internal grinding) | – | – | Ø 350 x 650 mm external grinding; Ø 300 x 200 mm internal grinding | – | Koblenz |
| CNC wire EDM machine | – | – | 400 x 200 x 240 mm / taper up to 25 degrees | – | Koblenz |
| CNC wire EDM machine | – | – | 400 x 200 x 240 mm / taper up to 21 degrees | – | Koblenz |
| CNC die-sinking EDM machine (4-axis) | – | – | 400 x 200 x 200 mm | – | Koblenz |
| Slotting machine | – | – | Slot depth up to 175 mm, slot width up to 18 mm; parts up to Ø 300 x 200 mm or Ø 100 x 350 mm | – | Koblenz |
| Measuring machine | – | – | 800 x 600 x 500 mm | – | Koblenz |
| Zeiss measuring optics with 2-axis digital display | Zeiss | – | – | – | Koblenz |
| TESA length measuring instrument | TESA | – | 600 mm | – | Koblenz |
Additional services
Quality and Measurement
Quality inspection takes place in the in-house measuring room with a measuring machine (800 x 600 x 500 mm), granite surface plates (1500 x 1000 mm, 700 x 500 mm, 500 x 400 mm), a Zeiss measuring optics with 2-axis digital display and a TESA length measuring instrument (600 mm). Functional and dimensional inspections are performed on tools and fixtures before acceptance by the customer.
| Evidence | Koblenz |
|---|---|
| Functional and dimensional inspections before customer acceptance | |
| Optical metrology (Zeiss measuring optics, TESA length measuring instrument) | |
| ISO 9001 |
History
More than 18 years as a partner of the metalworking industry (according to company website)