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CNC contract manufacturing, machining and gearbox construction for large components up to 12 tonnes – Made in Germany.

KOCKS Manufacturing Logo

KOCKS MANUFACTURING GmbH & Co KG

BremenNew on Amplifa

> 50 yearsMechanical engineering experience
12 tMax. component weight
Three-shift operationManufacturing
BremenManufacturing site
GmbH & Co KGLegal form

About KOCKS Manufacturing

KOCKS MANUFACTURING GmbH & Co KG is a CNC contract manufacturer based in Bremen that produces complex individual parts, large components, prototypes, spare parts and assemblies for general machinery, plant engineering and special machinery construction. The range of services includes CNC machining (turning and milling), gearbox manufacturing, gearbox assembly and repair, engineering, heat treatment, and assembly including test runs. Components up to 12 tonnes capacity are manufactured in three-shift operation with automated manufacturing processes, unmanned machine running times and SMED-supported setup optimization – from lot size 1 to series production. Served industries include general machinery, wind power industry, compressor and hydraulic engineering, gears and gear teeth, jig and fixture building in aerospace, mining, packaging industry as well as steel and rolling mills. A reference project is the new production of a 500 rolling stand for TIMKEN with over 215 bill-of-materials items, 250 hours of assembly and a 16-hour test run under real conditions. The company builds on over 50 years of mechanical engineering experience and is ISO 9001 certified.

Site
Bremen
Processes
CNC contract manufacturing / CNC machining (milling, turning), Gearbox manufacturing and repair / gearbox assembly & test runs, Engineering (design, feasibility, tolerance stacks), Testing equipment / component testing, CNC contract manufacturing, Machining (turning and milling), Gearbox manufacturing, gearbox assembly and repair, Engineering
Materials
Steel
Certificates
ISO 9001
Industries
General machinery construction, Plant and special machinery construction, Wind power industry, Compressor and hydraulic engineering, Gears and gearing, Aerospace (jig and fixture building)
  1. 01

    Engineering (design, feasibility, tolerance stacks)

  2. 02

    CNC machining (turning and milling)

  3. 03

    Heat treatment

  4. 04

    Assembly manufacturing

  5. 05

    Assembly including test runs

  6. 06

    Component testing

Materials and Processes

Stahl

Steel

Material for gearbox components and highly stressed parts such as arbor shafts in rolling stands.

Sites

Bremen

DE

Manufacturing site

Part weight / size
Components up to 12 t
Lot size
Lot size 1 to series production
Materials
Steel
  • CNC lathes
  • CNC milling machines
  • Clamping and testing equipment
  • Automated manufacturing processes (Industry 4.0)

Industries

General machinery constructionPlant and special machinery constructionWind power industryCompressor and hydraulic engineeringGears and gearingAerospace (jig and fixture building)MiningPackaging industrySteel and rolling mills

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
CNC contract manufacturing / CNC machining (milling, turning)Machining––12 tonnes (components up to 12 tonnesLot size 1 – Series production–
Gearbox manufacturing and repair / gearbox assembly & test runsAssembly––––Steel
Engineering (design, feasibility, tolerance stacks)Engineering–––––
Testing equipment / component testingTesting–––––

Additional services

CNC contract manufacturingMachining (turning and milling)Gearbox manufacturing, gearbox assembly and repairEngineeringPrototype and spare parts productionAssembly manufacturingAssembly including test runsAutomated series production (three-shift operation)Heat treatment

Reference customers

TIMKEN

Quality

The manufacturing processes are ISO 9001 certified. High-performance clamping and testing equipment as well as component testing ensure the required precision standards.

EvidenceBremen
ISO 9001

History

  1. Over 50 years of mechanical engineering experience

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