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Kockzius – Fertigung

Injection molding, mechanical precision engineering, and laser welding – from idea to series production.

Kockzius Logo

Kockzius Feinwerktechnik GmbH

Grafrath near Munich (82284)New on Amplifa

1982Founded in Berlin
1.600+Completed Customer Projects
GrafrathHeadquarters since 1991
ISO 9001Certified Quality Management

About Kockzius Feinwerktechnik

Kockzius Feinwerktechnik GmbH is a family-owned company founded in 1982 with its headquarters in Grafrath near Munich. The company manufactures plastic parts using injection molding, mechanical precision parts, and injection molding tools—from prototype to large and small series production. The range of processes includes servohydraulic and electric injection molding with core pull, multi-component technology, turntable solutions, and overmolding of insert parts, as well as mechanical manufacturing using milling, HSC milling, turning, grinding, drilling, and EDM. Furthermore, Kockzius offers CNC-controlled laser welding of titanium, aluminum, and stainless steel, among other applications, for the repair of components and injection molding tools. The entire process chain, from CAD design (VISI) to feasibility analysis, assembly, packaging, and logistics, is performed primarily in-house, sometimes automated using robotics. Main industries are medical technology, automotive, electronics, consumer goods, sensor manufacturing, precision mechanics, automation, and regenerative materials. Manufacturing is performed according to DIN EN ISO 9001.

Site
Grafrath
Processes
Injection molding, Servohydraulic Injection Molding, Electric Injection Molding, Vertical Injection Molding, Horizontal Injection Molding, Core Pull Injection Molding, Multi-component Injection Molding, Overmolding of Insert Parts
Materials
Titanium, Aluminum, Stainless Steel, Plastics
Certificates
DIN EN ISO 9001, ISO 9001
Founded
1982
Industries
Medical Technology, Automotive, Electronics, Consumer Goods, Sensor Manufacturing, Precision Mechanics
  1. 01

    Feasibility and Needs Analysis

  2. 02

    CAD Design (VISI)

  3. 03

    Prototype Construction

  4. 04

    Injection Molding / Mechanical Manufacturing / Laser Welding

  5. 05

    Assembly

  6. 06

    Packaging, Picking, Storage, Shipping

Materials & Processes

Kunststoff

Plastics

Material basis for all injection molding processes, from single pieces to large and small series.

Ti

Titanium

Laser welded with protective gas atmosphere, etc., for medical technology; strength and hardness are preserved.

Al

Aluminum

Laser welded with filler wire to avoid hot cracks; high joint strength.

VA

Stainless Steel

Corrosion-resistant, welded and repaired in jewelry and precision engineering.

Sites

Standort Grafrath

Grafrath

DE

Headquarters, Development, and Production

Lot size
Single parts, prototypes, small to large series
Materials
Plastics, Titanium, Aluminum, Stainless Steel
  • Injection molding machines (servohydraulic, electric, vertical, horizontal) with core pull, turntable, and robot automation
  • Laser welding system with CNC-controlled table and rotary axis (Nd:YAG laser)
  • Lathe machines
  • Milling machines

Components & Products

Precision Screw Heads
Precision Screw HeadsMechanical Manufacturing · Precision Mechanics
Precision Tools
Precision ToolsTool Manufacturing · Precision Mechanics
Precision Tool Parts / Assembly Mounting
Precision Tool Parts / Assembly MountingAssembly · Electronics
Robot-Manufactured Precision Mechanical Parts
Robot-Manufactured Precision Mechanical PartsAutomated Manufacturing · Automation

Inside the production

Work on the Laser Welding System
Work on the Laser Welding System
Machine Operation in Production
Machine Operation in Production
CAD Design with VISI
CAD Design with VISI
Production Machine in the Grafrath Plant
Production Machine in the Grafrath Plant
Metalworking in Precision Engineering
Metalworking in Precision Engineering
Quality Management according to DIN EN ISO 9001
Quality Management according to DIN EN ISO 9001

Industries

Medical TechnologyAutomotiveElectronicsConsumer GoodsSensor ManufacturingPrecision MechanicsAutomationRegenerative Materials

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Injection moldingPlastics–––Large and Small SeriesPlastics
Servohydraulic Injection MoldingPlastics––––Plastics
Electric Injection MoldingPlastics––––Plastics
Vertical Injection MoldingPlastics––––Plastics
Horizontal Injection MoldingPlastics––––Plastics
Core Pull Injection MoldingPlastics––––Plastics
Multi-component Injection MoldingPlastics––––Plastics
Overmolding of Insert PartsPlastics––––Plastics
Turntable Injection MoldingPlastics––––Plastics
MillingMachining–––Single parts – Series production–
HSC MillingMachining–––––
TurningMachining–––Single parts – Series production–
GrindingMachining–––––
DrillingMachining–––––
EDMMachining–––––
Laser WeldingJoining––––Titanium, Aluminum, Stainless Steel
Prototype ConstructionEngineering–––––
CAD Design (VISI)Engineering–––––
Assembly, Packaging and LogisticsAssembly–––––
Injection Molding Tooling ProductionTool Manufacturing–––––

4 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Injection molding machines (servohydraulic, electronic, vertical, horizontal) with core pull,––––Grafrath
Laser welding system with CNC-controlled table and rotary axis (Nd:YAG laser)––––Grafrath
Lathe machines––––Grafrath
Milling machines––––Grafrath

Additional services

Injection molding (Core pull, Multi-component, Overmolding, Turntable, robot-assisted handling)CAD Design (VISI)Prototype ConstructionSeries Production (Large and Small Series)Mechanical Manufacturing (Milling, HSC milling, Turning, Grinding, Drilling, EDM)Laser Welding (Titanium, Aluminum, Stainless Steel; Repairs)AssemblyPackagingPickingStorageShipping/LogisticsAutomationProduction RelocationRepair and OptimizationFeasibility and Needs AnalysisProject Management

Quality

Manufacturing is performed according to DIN EN ISO 9001 with continuous quality controls during series production; customers thus save themselves a separate quality management audit. Automated processes ensure consistent quality and low risk of failure.

EvidenceGrafrath
ISO 9001

History

  1. 1982

    Founding of the family company in Berlin

  2. 1991

    Relocation of the company headquarters to Grafrath (Bavaria)

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