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KUK-automation – Fertigung

Special machinery construction, robotics automation and control panel building – from engineering to worldwide commissioning

KUK-automation Logo

KUK-automation GmbH

Beckum (Gewerbepark Grüner Weg 38) · Beckum (Gewerbepark Grüner Weg 44)New on Amplifa

1990Founded in Beckum
2 sites in Beckumapprox. 1400 m² and 1500 m²
Dipl.-Ing. André RöttgerManaging Director
HRB 7426, Amtsgericht MünsterCommercial register
CO2-neutralProduction at both sites

Special machinery construction and automation from Beckum

KUK-automation GmbH was founded in Beckum in 1990 and, as a special machinery manufacturer, specializes in complex automation technology tasks. The company develops and manufactures special machinery, complete assembly lines, screwdriving robot cells, fixtures, handling systems and robot peripherals – supported by mechanical design (SolidWorks), electrical design (E-Plan P8), PLC and robotics software development, and simulation methods. Control panel construction is carried out to UL and EN standards with a CNC control cabinet workcenter and cabling automation. In-house manufacturing includes CNC machining as contract manufacturing, welding technology to DIN EN ISO 9606-1, painting, sandblasting and laser marking. Robotics system partnerships exist with ABB, KUKA, FANUC and Mitsubishi. Customers come from automation technology, electromobility and electronics manufacturing. Production at both Beckum sites is CO2-neutral; commissioning takes place worldwide.

Site
Beckum
Processes
Special machinery construction (mechanical and electrical design, software development, complete, Control panel building to UL and EN (including cabling automation, LÜTZE AirStream), Electronics assembly and cable assembly, CNC machining in control cabinet construction (contract manufacturing), CNC machining in mechanical engineering (contract manufacturing, complex 3D parts), Welding technology to DIN EN ISO 9606-1, Surface treatment and painting (painting technology), Sandblasting technology
Materials
Aluminium, Steel, SolidWorks, E-Plan P8, PLC software development, Welding technology DIN EN ISO 9606-1, LÜTZE AirStream
Certificates
DIN ISO 9001:2015, ISO 14001 (environmental management), ISO 9001, ISO 14001, IATF 16949, EN 9100
Founded
1990
Industries
Automation technology / special machinery construction, Electromobility, Electronics manufacturing
  1. 01

    Feasibility analysis and engineering

  2. 02

    Mechanical design (SolidWorks)

  3. 03

    Electrical design (E-Plan P8)

  4. 04

    CNC machining, welding technology, sawing and drilling technology

  5. 05

    Surface treatment, painting, sandblasting

  6. 06

    Control panel building and electronics assembly

  7. 07

    PLC and robotics software development

  8. 08

    Assembly and commissioning

  9. 09

    Service and maintenance

Materials and processes

Aluminium

Aluminium

Used in fixture construction, servo axes and ESD-compliant aluminium constructions.

Stahl

Steel

Material for welding technology, steel constructions of protective systems and mechanical engineering.

SW

SolidWorks

Mechanical design for special machinery and fixtures.

EPLAN

E-Plan P8

Electrical design, among other things as a post-processor for the CNC control cabinet workcenter.

SPS

PLC software development

Programming with Siemens, Allen Bradley and Mitsubishi.

9606-1

Welding technology DIN EN ISO 9606-1

Welding process established in mechanical engineering since 2016.

AirStream

LÜTZE AirStream

Cabling system in control panel building.

Sites

Standort Beckum, Gewerbepark Grüner Weg 38

Beckum, Gewerbepark Grüner Weg 38

DE

Main site: administration, office, production, control panel building

Materials
Steel, aluminium, plastic
  • CNC control cabinet workcenter with post-processor via E-PLAN P8
  • FANUC Robodrill
  • Boring mill
  • Large-bed milling machine
  • Painting technology
  • Sandblasting technology
  • Sawing and drilling technology
  • Laser system for workpiece marking
Standort Beckum, Gewerbepark Grüner Weg 44

Beckum, Gewerbepark Grüner Weg 44

DE

Secondary site: assembly hall, production and office

Materials
Steel, aluminium
  • Cabling automation
  • Electronics assembly and cable assembly

Manufacturing and automation solutions

Collaborative screwdriving robot with patented screwdriving system
Collaborative screwdriving robot with patented screwdriving systemRobotics · Automation technology
Control cabinet manufacturing to UL and EN
Control cabinet manufacturing to UL and ENControl panel building · Electrical engineering
Control panels with LÜTZE AirStream cabling automation
Control panels with LÜTZE AirStream cabling automationControl panel building · Electrical engineering
Collaborative screwdriving technology
Collaborative screwdriving technologyRobotics · Assembly automation

Inside the production

KUK-automation Beckum site from the air
KUK-automation Beckum site from the air
Production in Beckum
Production in Beckum
Assembly and setup of an automation system
Assembly and setup of an automation system
Robot cell under construction
Robot cell under construction
Special machinery construction at KUK-automation
Special machinery construction at KUK-automation
Control cabinet construction to UL and EN
Control cabinet construction to UL and EN
Control cabinet wiring
Control cabinet wiring
Control panel manufacturing
Control panel manufacturing
Cabling automation in control panel building
Cabling automation in control panel building
Production hall Beckum
Production hall Beckum

Industries

Automation technology / special machinery constructionElectromobilityElectronics manufacturing

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Special machinery construction (mechanical and electrical design, software development, completeEngineering–––––
Control panel building to UL and EN (including cabling automation, LÜTZE AirStream)Assembly–––––
Electronics assembly and cable assemblyAssembly–––––
CNC machining in control cabinet construction (contract manufacturing)Machining–––––
CNC machining in mechanical engineering (contract manufacturing, complex 3D parts)Machining–––––
Welding technology to DIN EN ISO 9606-1Joining––––Steel
Surface treatment and painting (painting technology)Surface–––––
Sandblasting technologySurface–––––
Sawing and drilling technologyMachining–––––
Laser marking of workpiecesSurface–––––
Fixture construction (workpiece carriers, fixtures, test stations, mounts)Assembly––––Aluminium, Steel
Assembly lines (planning, design and manufacture of complete assembly lines)Assembly–––––
Screwdriving technology (manual, collaborative, fully automatic; screwdriving robot cells, manualAssembly–––––
Robot-guided assembly, joining and machining processes (assembly, gluing, joining)Joining–––––
Deburring, grinding, polishing and blasting with robotsSurface–––––
Test automation: camera inspections (2D/2.5D/3D), optical, haptic, electrical,Testing–––––
6-axis robot handling (loading/unloading of CNC machine tools, spin forming machines, blastingAssembly–––––
4-axis robot handling / SCARA (electronics manufacturing, sorting, pick and place, palletizing)Assembly–––––
Servo axis handling (construction of servo axes, gantries, linear axes, rotary axes, 7th robot axis)Assembly––––Aluminium, Steel
Engineering services (SolidWorks, E-PLAN P8, PLC/robotics software development, simulation,Engineering–––––
Data acquisition systems (KUK EOL, KUK NEXUS, SQL-based with NI LabView)Testing–––––
Protective systems (fencing systems made of aluminium profiles and steel constructions, enclosures)Assembly––––Aluminium, Steel
Feeding technology (conveyor belts, transfer systems, belt conveyors, lifting systems, turntables,Assembly–––––

5 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
CNC control cabinet workcenter with post-processor via E-PLAN P8––––Beckum
CNC machine RobodrillFANUC Robodrill1–2015Beckum
Boring mill–1–2018Beckum
Large-bed milling machine–1–2018Beckum
Laser system for marking workpieces–1–2026Beckum

Additional services

EngineeringMechanical design (SolidWorks)Electrical design (E-Plan P8)PLC software development (Siemens, Allen Bradley, Mitsubishi)Robotics software development (ABB, KUKA, FANUC, Mitsubishi)Simulation methods / cycle time analysesFeasibility analysesOffline programmingCommissioning worldwideCNC machining as contract manufacturingWelding technology (DIN EN ISO 9606-1)Surface treatment, painting, sandblastingElectrical and mechanical installation worldwideService and maintenance for robots (ABB, FANUC, KUKA)Control panel building (UL and EN)Electronics assembly and cable assemblyFixture constructionTest automationData acquisition systems (KUK EOL, KUK NEXUS)

Quality management and certifications

KUK-automation is certified to DIN ISO 9001:2015 and ISO 14001. Testing tasks are covered by in-house test automation (camera inspections 2D/2.5D/3D, haptic, electrical and functional testing) as well as data acquisition systems (KUK EOL, KUK NEXUS).

EvidenceBeckum, Gewerbepark Grüner Weg 38Beckum, Gewerbepark Grüner Weg 44
ISO 9001
ISO 14001
IATF 16949
EN 9100
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