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KUSTEC – Fertigung

Tailor-made refrigeration systems and hydrogen cooling systems with natural refrigerants from Austria.

KUSTEC Logo

KUSTEC Kälte- und Systemtechnik GmbH

Strassfeld 5, 3441 Freundorf (AT)New on Amplifa

2006Founded
Freundorf (AT)Site of headquarters, production and administration
50–60 %Share of revenue from hydrogen cooling
Kustec Corp America, DenverUS subsidiary since 2018

About KUSTEC

Since 2006, KUSTEC Kälte- und Systemtechnik GmbH has been developing and manufacturing tailor-made refrigeration systems and cooling systems at its site in Freundorf, Lower Austria. The portfolio includes hydrogen cooling systems for refuelling stations (around 50–60 % of business volume), industrial refrigeration, commercial refrigeration, process cooling, chillers including transcritical CO2 technology, CO2 condensation, biogas cooling as well as commercial and hall air conditioning. KUSTEC relies on natural refrigerants such as carbon dioxide (R744), propane (R290) and R449A with low global warming potential. Systems are planned, produced, installed and commissioned; an in-house climate service handles maintenance, repair and PLC upgrades. Customers include hydrogen mobility, pharma and pharmaceutical logistics, food processing, logistics, chemicals, the plastics industry, mechanical engineering and agriculture. Systems are serviced worldwide via service partners; in 2018 Kustec Corp America was founded in Denver.

Site
Freundorf
Processes
Hydrogen cooling for refuelling stations (H2 precooling), Commercial air conditioning (planning, installation, maintenance), Hall air conditioning (cooling/deep-freeze rooms, HVAC systems), Process cooling (industry, chemicals, pharma, plastics, lasers), Chillers (incl. transcritical CO2 technology), CO2 condensation, Biogas cooling, Climate service/maintenance/repair (refrigeration, air conditioning, ventilation, heat pumps)
Materials
Carbon dioxide (CO2 / R744), Propane (R290), R449A, Ethylene glycol 34% (heat transfer medium), Welded steel (piping network), Cr/Ni steel (Viega Temponox, piping network), Carbon dioxide (CO2), Propane (C3H8)
Certificates
EN ISO 9001:2015, SCC 2011, ISO 45001:2018, Pressure Equipment Directive 2014/68/EU (Module C2), BMLFU-KK-No. 45 (company certificate for fluorinated greenhouse gases), ISO 9001:2015, DGRL 2014/68/EU (Module C2), BMLFU-KK-No. 45 (fluorinated greenhouse gases)
Founded
2006
Industries
Hydrogen mobility / refuelling stations, Automotive industry, Energy sector, Pharma and pharmaceutical logistics, Food processing and storage, Logistics centres and warehouses
  1. 01

    Consulting and requirements analysis

  2. 02

    Planning and design of the cooling system

  3. 03

    Manufacture of custom refrigeration systems

  4. 04

    Welding and piping network construction (steel, stainless steel)

  5. 05

    On-site installation and commissioning

  6. 06

    PLC control technology and remote maintenance

  7. 07

    Maintenance, repair and training

Refrigerants and Materials

R744

Carbon dioxide (CO2)

Natural refrigerant for hydrogen cooling systems and transcritical chillers.

R290

Propane (C3H8)

Natural refrigerant for heat pumps and hall air conditioning, e.g. in pharmaceutical logistics warehouses.

R449A

R449A

Synthetic refrigerant, among other things in the existing stock of cold storage systems.

1.4301

Cr/Ni stainless steel (Viega Temponox)

Piping network with corrosion protection for refrigeration/heating distribution in pharmaceutical logistics warehouses.

S235

Steel, welded

Welded piping networks and steel frames for plant and container construction.

EG34

Ethylene glycol 34 %

Heat transfer medium for heat pump circuits in hall air conditioning.

Al

Aluminium

Aluminium block heat exchangers in the H2PCU cooling system for high cooling capacity at low connected load.

Locations

Standort Freundorf

Freundorf

AT

Headquarters: production, administration, service

Lot size
Single units and small series according to customer specification
Materials
R744, R290, R449A, stainless steel, steel
  • Manufacture of custom refrigeration systems
  • PLC control technology
  • Heat exchanger manufacturing (H2PCU with aluminium block)

Systems and Plants

R290 heat pump system for pharmaceutical logistics warehouse
R290 heat pump system for pharmaceutical logistics warehouseHall air conditioning · Pharma logistics
Hydrogen precooling system Birdy
Hydrogen precooling system BirdyHydrogen cooling · Hydrogen refuelling stations
Air-conditioned warehouse hall to pharmaceutical standard
Air-conditioned warehouse hall to pharmaceutical standardHall air conditioning · Pharma logistics
Technical room with charging pumps and buffer tanks
Technical room with charging pumps and buffer tanksPlant engineering · Pharma logistics

Inside the production

Logistics centre with two R290 heat pumps outdoors
Logistics centre with two R290 heat pumps outdoors
Fan convectors on the hall ceiling of a pharmaceutical logistics warehouse
Fan convectors on the hall ceiling of a pharmaceutical logistics warehouse
Hydrogen refuelling station with KUSTEC cooling system
Hydrogen refuelling station with KUSTEC cooling system
Climate service: maintenance and repair of refrigeration, air conditioning and
Climate service: maintenance and repair of refrigeration, air conditioning and

Industries

Hydrogen mobility / refuelling stationsAutomotive industryEnergy sectorPharma and pharmaceutical logisticsFood processing and storageLogistics centres and warehousesChemicalsPlastics industrySurface treatment and electroplatingMechanical engineeringMetal processingAgricultureSchools/kindergartens/municipalitiesOffice, retail, hospitality, healthcareAgriculture (e.g. potato storage)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Hydrogen cooling for refuelling stations (H2 precooling)Engineering––––CO2 (R744), Propane (R290)
Commercial air conditioning (planning, installation, maintenance)Engineering––––CO2 (R744), Propane (R290)
Hall air conditioning (cooling/deep-freeze rooms, HVAC systems)Engineering––––CO2 (R744), Propane (R290), Propene (C3H6)
Process cooling (industry, chemicals, pharma, plastics, lasers)Engineering–––––
Chillers (incl. transcritical CO2 technology)Engineering––––CO2 (R744)
CO2 condensationEngineering––––CO2 (R744)
Biogas coolingEngineering–––––
Climate service/maintenance/repair (refrigeration, air conditioning, ventilation, heat pumps)Installation––––CO2 (R744), Propane (R290), R449A
Manufacture of custom refrigeration systems/cooling systemsInstallation––––CO2 (R744), Propane (R290), R449A
PLC control retrofit/upgrade of refrigeration systemsEngineering–––––

13 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
H2 precooling system (hydrogen cooling system)KUSTEC Birdy–––Freundorf, AT
H2 cooling system for passenger car applicationsKUSTEC Eagle 45 (R744)–––Freundorf, AT
H2 cooling system for buses/commercial vehicles (30-foot ISO container)KUSTEC Eagle 210–––Freundorf, AT
H2 cooling system for rail vehicles/busKUSTEC BusH2Master–––Freundorf, AT
H2 cooling system (100% natural refrigerants)KUSTEC Green Racoon–––Freundorf, AT
H2 cooling system for passenger cars (cooling capacity 45 kW)KUSTEC Racoon–––Freundorf, AT
H2 cooling system (aluminium block heat exchanger)KUSTEC H2PCU–––Freundorf, AT
R290 air-to-water heat pump (reversible, 206 kW heating/168 kW cooling)–4––Logistics centre 01 (reference project)
R290 heat pump (140 kW heating/cooling)–2––Logistics centre 02 (reference project)
R290 heat pump (110 kW heating/150 kW cooling)–3––Logistics centre 03 (reference project)
Condensing unit (refrigeration system for potato storage)Bitzer LH114E/4TES-12Y1––Organic potato storage (reference project)
EvaporatorKüba SG commercial SGBE 45-F431––Organic potato storage (reference project)
Air-to-water heat pump (22 kW + 28 kW) & air-to-air heat pump (3x13 kW)––––KUSTEC headquarters Freundorf

Additional services

Hydrogen cooling systems for refuelling stationsIndustrial and commercial refrigerationCommercial air conditioningHall air conditioningProcess coolingChillers (incl. CO2/transcritical)CO2 condensationBiogas coolingClimate service (maintenance, repair) for refrigeration, air conditioning, ventilation, heat pumpsAir conditioning for schools and kindergartensPLC control technology / upgrades / remote maintenancePlanning, installation, commissioning, training

Reference customers

GP JOULE Hydrogen (image rights/reference in the catalogue)a logistics company (pharmaceutical logistics warehouse 12,500 m²)a pharmaceutical logistics service provider (1,800 m²)a logistics centre (4,000 m²)an organic potato storage operation

Quality and Certifications

KUSTEC has been certified to EN ISO 9001:2015 since 2019, to SCC 2011 since 2021 and to ISO 45001:2018 since 2025. Acceptance of pressure equipment is carried out in accordance with the Pressure Equipment Directive 2014/68/EU (Module C2) under the supervision of the notified body TÜV AUSTRIA.

EvidenceFreundorf
ISO 9001:2015
SCC 2011
ISO 45001:2018
DGRL 2014/68/EU (Module C2)
BMLFU-KK-No. 45 (fluorinated greenhouse gases)

Company History

  1. 2006

    Company founded by Martin Schreiblehner in a garage in Freundorf

  2. 2008

    First project with one of the world's largest industrial gas manufacturers; cryogenic hydrogen refuelling made possible

  3. 2009

    Move into the new company headquarters

  4. 2010

    Acquisition and integration of Eiskönig, a manufacturer of industrial refrigeration systems

  5. 2016

    Award of the national prize “VERENA” for innovations

  6. 2018

    Founding of Kustec Corp America in Denver

  7. 2019

    Management system certified to EN ISO 9001:2015

  8. 2020

    Construction of a new company building

  9. 2021

    Management system certified to SCC 2011

  10. 2025

    Management system certified to ISO 45001:2018

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