Metal processing and assembly manufacturing: laser cutting, sheet metal working, CNC machining and welding for mechanical engineering and plant engineering.
Lasertechnik Kilgenstein GmbH & Co. KG
Am Hahnenkammwerk 1, 63776 Mömbris · GermanyNew on Amplifa
About Lasertechnik Kilgenstein
Lasertechnik Kilgenstein is a supplier in metal working and processing based in Mömbris in the Rhine-Main region. The family-owned company manufactures components and complete welded or bolted assemblies: sheet metal housings and blanks, steel structures, protective enclosures, covers, catch trays as well as CNC turned and milled parts. Production includes 2D/3D laser cutting and welding, punching, bending, straightening by roller levelling, surface treatment (blasting, deburring, trowalising, grinding), CNC milling with 3 to 6 axes, CNC turning, sawing and welding using TIG, MIG/MAG, CMT, spot welding and stud welding processes. Materials processed include steel, stainless steels, aluminium, titanium and other non-ferrous metals. Customers come from mechanical engineering, plant and special-purpose machinery engineering, automotive and electronics, including Singulus Technologies AG and SEHO Systems GmbH. More than 80 employees work on around 6,000 m² of production space in Mömbris; a company-owned vehicle fleet ensures delivery from Frankfurt via the Rhine-Main region to all of Europe.
- Site
- Mömbris
- Processes
- Laser cutting 2D (flatbed laser TruLaser 5040 fiber, 12 KW), Laser cutting 2D (flatbed laser Trumatic L 5040, 6 KW), Punching and laser cutting 2D/3D (punch-laser machine Trumatic TC6000), Laser welding 3D (5-axis laser welding machining centre TruLaser Cell 7040 FKL, 6 KW), Tube laser cutting (fibre laser 12 KW), Bending (press brakes TruBend 5320 / TruBend 5320 S, 320 t), Bending (press brake TruBend 5130, 170 t), Robotic bending (Bystronic ByBend Star 80, max. load 10 kg per part)
- Materials
- Steel (sheets up to 50 mm laser-cut), Stainless steels (stainless, oxide-free up to 40 mm), Aluminium (up to 40 mm), Titanium, Other non-ferrous metals, Steel, Stainless steels, Aluminium
- Certificates
- ISO 9001 (TÜV Profi-Cert)
- Founded
- 1994
- Employees
- 80
- Industries
- Mechanical engineering, Plant engineering, Special-purpose machinery engineering, Industry, Automotive, Electronics
- 01
Design / development support and feasibility check
- 02
Laser cutting 2D/3D, punching, sawing
- 03
Bending and roller levelling
- 04
CNC milling and CNC turning
- 05
Welding (TIG, MIG/MAG, CMT, spot welding, stud welding)
- 06
Surface treatment (blasting, deburring, trowalising, grinding)
- 07
Assembly of the modules and final inspection
- 08
3D coordinate measurement / quality assurance
- 09
Delivery with company-owned vehicle fleet
Materials and processes
Steel
Sheet metal up to 50 mm laser-cut; used for steel structures, catch trays and assemblies.
Stainless steels
Oxide-free up to 40 mm laser-cut; coarse blasting and glass beads in own free-blast room.
Aluminium
Sheet metal up to 40 mm laser-cut; for housings, claddings and sheet metal parts.
Titanium
Precise processing for technical special applications.
Other non-ferrous metals
Supplementary material spectrum for individual customer requirements.
Laser cutting 2D/3D
Flatbed lasers up to 12 KW on 4,000 x 2,000 mm; punch-laser machine up to 8 mm material thickness.
CNC milling 3- to 6-axis
Universal machining centres up to 3,500 mm working area; 5-axis large-part machining centre FPT Dinomek 4PA from 2027 (12,000 x 5,800 x 2,000 mm).
CNC turning
Traub TNX 42/65 with bar magazine and counter-spindle; turning lengths up to 650 mm.
Welding processes TIG, MIG/MAG, CMT
Welding robot cells and manual welding stations for assemblies up to 500 kg per positioner side.
Surface treatment
Blasting, wide-belt deburring, trowalising and two-belt grinding of sheets, profiles and 3D parts.
Locations
Mömbris
DEHeadquarters / Production (since 2003)
- Materials
- Steel, stainless steels, aluminium, titanium, non-ferrous metals
Components and products
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Laser cutting 2D (flatbed laser TruLaser 5040 fiber, 12 KW)Cutting | – | 4,000 mm × 2,000 mm | – | – | Steel up to 50 mm, Stainless steel sheets up to 40 mm oxide-free, Aluminium up to 40 mm |
| Laser cutting 2D (flatbed laser Trumatic L 5040, 6 KW)Cutting | – | 4,000 mm × 2,000 mm | – | – | Steel up to 25 mm, Stainless steel sheets up to 25 mm oxide-free, Aluminium up to 15 mm |
| Punching and laser cutting 2D/3D (punch-laser machine Trumatic TC6000)Cutting | – | 3,000 mm × 1,500 mm | – | – | Material thickness up to 8 mm |
| Laser welding 3D (5-axis laser welding machining centre TruLaser Cell 7040 FKL, 6 KW)Joining | – | 4,000 mm × 2,000 mm × 1,000 mm | – | – | – |
| Tube laser cutting (fibre laser 12 KW)Cutting | – | – | – | – | Round material 20–360 mm, Rectangular material 20x20–360x360 mm |
| Bending (press brakes TruBend 5320 / TruBend 5320 S, 320 t)Forming | – | 4,500 mm | – | – | – |
| Bending (press brake TruBend 5130, 170 t)Forming | – | 3,000 mm | – | – | – |
| Robotic bending (Bystronic ByBend Star 80, max. load 10 kg per part)Forming | – | – | 10 kg | – | – |
| Bending (CNC press brake, 16 t)Forming | – | 500 mm | – | – | – |
| Bending (Adira CNC press brake, 170 t)Forming | – | 3,000 mm | – | – | – |
| Shear cutting (guillotine shear)Cutting | – | – | – | – | Sheet metal |
| Roller levelling (Kohler Peak Performer, CNC)Forming | – | 1,500 mm | – | – | Material thickness up to 6 mm |
| Blasting of steel sheets (OMSG through-feed roller conveyor LAUCO 100 NP)Surface | – | 1,000 mm × 450 mm | – | – | Steel |
| Deburring and edge rounding (Weber wide-belt deburring machine)Surface | – | 1,500 mm × 100 mm | – | – | Sheets, Profiles |
| Trowalising / smoothing of bulk parts (Rösler R420CE)Surface | – | – | – | – | – |
| Coarse blasting and glass beading of stainless steels (free-blast room CABILUX PC-CL 643)Surface | – | 6,000 mm × 3,800 mm × 2,700 mm | – | – | stainless steels |
| Surface finish of three-dimensional parts (Kuhlmeyer two-belt grinding machine)Surface | – | 4,000 mm × 2,000 mm × 1,200 mm | – | – | – |
| 5-axis simultaneous milling (DMC 100U / DMC 125U / DMC 160U / Kiheung U1000LT / FPT Tessen / DMGMachining | – | 3,500 mm × 1,600 mm × 1,500 mm | – | – | – |
| 5-axis simultaneous milling of large parts (FPT Dinomek 4PA, new from February 2027)Machining | – | 12,000 mm × 5,800 mm × 2,000 mm | – | – | – |
| 3-axis milling (Spinner VC1150-Compact)Machining | – | 1,150 mm × 620 mm | – | – | – |
| CNC turning (Traub TNX 42/65 CNC, bar magazine, counter-spindle)Machining | – | 650 mm | – | – | – |
| CNC turning (Spinner TC600)Machining | – | 500 mm × 250 mm (turning diameter) | – | – | – |
| Band saws (CNC band saw automatic Kaltenbach, mitre cuts, automatic feed)Cutting | – | 400 mm × 350 mm | – | – | – |
| Welding robot cell TIG / MIG-MAG with CMT process (Heidenbluth ArcWorld V2)Joining | – | 2,400 mm × 1,200 mm | 500 kg per side | – | – |
| Welding robot single-wire/tandem torch (Qirox QRC350)Joining | – | 7,000 mm | – | – | – |
| Welding robot MIG-MAG and TIG (OTC welding robot)Joining | – | 2,006 mm (R=) | – | – | – |
| Manual welding TIG, MIG, MAG including pulse welding (welding stations with slot tables)Joining | – | – | – | – | – |
| Resistance spot weldingJoining | – | – | – | – | Sheets |
| Stud welding (sheets from 0.5 mm)Joining | – | – | 0.5 mm sheet thickness | – | Sheets |
| 3D coordinate measurement (Wenzel LH 1512)Testing | – | 4,000 mm × 1,500 mm × 1,200 mm | – | – | – |
| 2D measurement (Werth Flatscope)Testing | – | 400 mm | – | – | – |
| Assembly manufacturing (welded or bolted assemblies incl. machining)Assembly | – | – | – | – | Steel, stainless steels, aluminium, titanium, non-ferrous metals |
| Assembly of modules and final inspectionAssembly | – | – | – | – | – |
| Design / technical feasibility check / material selection consultingEngineering | – | – | – | – | – |
| Steel structures (load-bearing structures, frame constructions)Joining | – | – | – | – | Steel |
| Sheet metal housings, sheet metal blanks, protective enclosures, claddings, covers, catch trays,Forming | – | – | – | – | Steel, stainless steels, aluminium |
38 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Punch-laser machine | Trumpf Trumatic TC6000 | 1 | 3,000 x 1,500 mm, material thickness up to 8 mm | – | Mömbris |
| Flatbed laser | Trumpf TruLaser 5040 fiber | 1 | 4,000 x 2,000 mm, 12 KW | – | Mömbris |
| Flatbed laser | Trumpf Trumatic L 5040 | 1 | 4,000 x 2,000 mm, 6 KW | – | Mömbris |
| 5-axis laser welding machining centre | Trumpf TruLaser Cell 7040 FKL | 1 | 4,000 x 2,000 x 1,000 mm, 6 KW | – | Mömbris |
| Tube laser (fibre laser) | – | 1 | 12 KW, round material 20–360 mm, rectangular material 20x20–360x360 mm | 2026 | Mömbris |
| Press brake | Trumpf TruBend 5320 | 1 | 320 t, bending length 4,500 mm, 6-axis back gauge | – | Mömbris |
| Press brake | Trumpf TruBend 5320 S | 1 | 320 t, bending length 4,500 mm, Toolmaster tool change | – | Mömbris |
| Press brake | Trumpf TruBend 5130 | 1 | 170 t, bending length 3,000 mm | – | Mömbris |
| Robotic bending machine | Bystronic ByBend Star 80 | 1 | Max. load 10 kg per part | – | Mömbris |
| CNC press brake | – | 1 | 16 t, bending length 500 mm | – | Mömbris |
| CNC press brake | Adira | 1 | 170 t, bending length 3,000 mm | – | Mömbris |
| Guillotine shear | – | 1 | – | – | Mömbris |
| CNC roller levelling machine | Kohler Peak Performer | 1 | Levelling width up to 1,500 mm, material thickness up to 6 mm | – | Mömbris |
| Through-feed roller conveyor blasting system | OMSG LAUCO 100 NP | 1 | 1,000 x 450 mm | – | Mömbris |
| Wide-belt deburring machine | Weber | 1 | Working width 1,500 mm, height 100 mm | – | Mömbris |
| Trowalising machine | Rösler R420CE | 1 | – | – | Mömbris |
| Free-blast room | CABILUX PC-CL 643 | 1 | approx. 6,000 x 3,800 x 2,700 mm | – | Mömbris |
| Two-belt grinding machine | Kuhlmeyer | 1 | approx. 4,000 x 2,000 x 1,200 mm | – | Mömbris |
| Universal machining centre 5-axis | FPT Dinomek 4PA | 1 | 12,000 x 5,800 x 2,000 mm, HSK-A100, 120 tools | 2027 | Mömbris |
| Universal machining centre 5-axis | Deckel Maho DMC 100U | 1 | 1,000 x 1,000 x 1,000 mm, SK 50, 60 tools | – | Mömbris |
| Universal machining centre 5-axis | Deckel Maho DMC 125U | 1 | 1,250 x 1,250 x 1,000 mm, SK 50, 60 tools | – | Mömbris |
| Universal machining centre 5-axis with robot cell | Deckel Maho DMC 160U | 1 | 1,600 x 1,600 x 1,100 mm, 240 tools | – | Mömbris |
| Milling machine 5-axis | Kiheung U1000LT | 1 | 3,000 x 1,000 x 1,200 mm, SK 50, 30 tools | – | Mömbris |
| Milling machine 3-axis | Spinner VC1150-Compact | 1 | 1,150 x 620 mm, Heidenhain TNC620 | – | Mömbris |
| Column-type milling machine 6-axis incl. rotary table | FPT Tessen | 1 | 3,500 x 1,100 x 1,500 mm, SK 50, 64 tools, BIG Plus system | – | Mömbris |
| Milling machine 5-axis | DMG Mori DMC 210 U RS 5 | 1 | 1,800 x 2,100 x 1,250 mm, 5 pallet changers (1,700 x 1,400 mm) | – | Mömbris |
| CNC lathe | Traub TNX 42/65 | 1 | Turning length 650 mm, 3 turrets, bar magazine, counter-spindle | – | Mömbris |
| Lathe | Spinner TC600 | 1 | Turning length 500 mm, turning diameter 250 mm | – | Mömbris |
| CNC band saw automatic | Kaltenbach | 1 | 400 x 350 mm, mitre cuts | – | Mömbris |
| Welding robot cell | Heidenbluth ArcWorld V2 | 1 | up to 2,000/2,400 mm length, 1,000/1,200 mm depth, 500 kg per side | – | Mömbris |
| Welding robot | Qirox QRC350 | 1 | X=7,000 mm, two turn-tilt tables | – | Mömbris |
| Welding robot | OTC | 1 | R=2,006 mm, 2 CNC horizontal positioners | – | Mömbris |
| TIG/MIG/MAG welding stations with slot tables | – | – | – | – | Mömbris |
| Resistance spot welding machine | – | 1 | – | – | Mömbris |
| Stud welding machine | – | 1 | Sheets from 0.5 mm | – | Mömbris |
| 3D coordinate measuring machine | Wenzel LH 1512 | 1 | 1,500 x 4,000 x 1,200 mm | – | Mömbris |
| 2D measuring machine | Werth Flatscope | 1 | Measuring range 400 mm | – | Mömbris |
| Storage tower (fully automated) | – | 1 | 20 x 10 x 14 m, 271 storage slots, 813 t payload | 2024 | Mömbris |
Additional services
Reference customers
Quality and certification
Quality assurance includes a Wenzel LH 1512 3D coordinate measuring machine (1,500 x 4,000 x 1,200 mm) as well as a Werth Flatscope 2D measuring system. The company is certified according to TÜV Profi-Cert (ISO 9001) and, as an HWK training company, trains precision mechanics and metalworkers.
| Evidence | Mömbris |
|---|---|
| ISO 9001 (TÜV Profi-Cert) |
Company history
- 1994
Founded by Burkhard Kilgenstein in Kleinkahl in a former combine harvester hall.
- 2003
Relocation to Mömbris, production area increased to 2,000 m².
- 2007
Purchase of the 14,000 m² property at Am Hahnenkammwerk 1, expansion of production area to 5,000 m².
- 2024
Expansion of plant 2 by 800 m² of production space and construction of a fully automated storage tower (20 x 10 x 14 m, 271 storage slots, 813 t payload).
- 2026
Expansion of the machine fleet with DMG Mori DMC 210 U; planned acquisitions: tube laser (from 08/2026) and FPT Dinomek 4PA 5-axis machining centre (from February 2027).