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LasX – Fertigung

LasX builds laser systems for roll-to-roll converting and micromachining and manufactures parts from prototype to volume production as a contract manufacturer.

LasX Logo

LasX Industries, Inc.

New on Amplifa

300+Systems installed worldwide
20+Countries with installations
25 µmDemonstrated feature size
15+ yearsDesigned system service life
20–2,500 WLaser power in the PhotonX Lab

About LasX Industries

LasX Industries is a supplier of laser converting systems (LaserSharp®) for roll-to-roll and sheet processing of thin materials. The company processes plastic and packaging films, paper, paperboard, pressure-sensitive adhesive, rubber, aluminium and copper foil as well as composites using processes such as laser cutting, perforating, scoring, ablation and marking; demonstrated feature sizes are 25 µm. The service offering comprises three stages: in the PhotonX Innovation Lab, customer materials are tested with CO2, NIR, green and UV lasers (20–2,500 W, 355 nm to 10.6 µm, fs/ps/ns/µs pulses); LasX then manufactures parts on a contract basis from prototype to volume production, ISO 13485 certified for non-metallic medical parts and with cleanroom capability; once volume is established, the company supplies Configure-to-Order machines and LaserSharp modules whose acceptance criteria are based on the laboratory results. Industries served include, among others, flexible packaging, medical technology and diagnostics, labels, folding cartons, gaskets, the battery and electronics industries as well as aerospace. More than 300 systems are installed in over 20 countries; customers include, for example, Procter & Gamble (LaserSharp Marking for Tide Ultra OXI Boost).

Processes
Laser microperforation (50 µm, packaging film / modified-atmosphere packaging), Roll-to-roll laser cutting of metal foil (wide-web LaserSharp system), Laser die-cutting / SmartFinish laser cutting of printed flex circuits with robotic handling, Roll-to-roll laser ablation of aluminium on paper liner (RFID antennas), Laser marking (LaserSharp® marking, direct printing on packaging, no ink/labels), Laser scoring (easy-open scoring on pouches / packaging film), Laser cut & mark of rubber gaskets, Digital laser cutting, creasing and windowing of cartons without cutting tools
Materials
Aluminium, Metal foil, Copper foil, Plastic/packaging film, Paper, Paperboard, Pressure-sensitive adhesive (PSA), Rubber (rubber gaskets)
Certificates
ISO 13485 (non-metallic medical parts), Cleanroom capability
Industries
Flexible Packaging, Medical & Life Sciences, Gaskets & Adhesives, Folding Cartons, Labels & Narrow Web, Diagnostics & Lab-on-a-Chip
  1. 01

    PhotonX material testing in the Innovation Lab

  2. 02

    Contract manufacturing from prototype to volume production

  3. 03

    Configure-to-Order machine building or LaserSharp module integration

Materials & Laser Processes

CO2/NIR/Green/UV

Laser material scouting (PhotonX Innovation Lab)

Customer material is tested with 20–2,500 W, 355 nm to 10.6 µm and fs/ps/ns/µs pulses and returned with a parameter report.

CO2

Laser cutting/micromachining of non-metallic films

Cutting, perforating and scoring of plastic and packaging films, paperboard and paper without cutting tools.

R2R

Roll-to-roll laser processing of metal foil

Roll-to-roll cutting and perforation of aluminium and copper foil, e.g. for electrodes and RFID antennas.

PSA

Laser die-/kiss-cutting of PSA

Kiss-cutting, die-cutting and microchannels down to 25 µm in pressure-sensitive adhesives for labels and diagnostics.

Med

Laser processing of non-metallic medical parts

Micron-accurate structures in medical films and laminates with cleanroom capability, ISO 13485 certified.

Gummi

Laser cut & mark of rubber gaskets

Tool-free cutting and marking of gaskets; a part change is a file change.

Marking

LaserSharp Marking

Direct, ink- and label-free high-resolution marking of packaging at production speed.

Locations

Standort

US

Manufacturing, PhotonX Innovation Lab and contract manufacturing

Lot size
Prototype to volume production
Materials
Films, paper, paperboard, PSA, rubber, aluminium and copper foil, composites
  • FoilPro roll-to-roll system
  • FocusPro
  • ExactPro
  • MicroLam
  • MarkLine
  • SmartFinish with robotic pick-and-place
  • SheetPro
  • ScoreLine
  • PhotonX laser sources CO2/NIR/Green/UV

Parts & Applications

Laser-marked packaging (Tide Ultra OXI Boost)
Laser-marked packaging (Tide Ultra OXI Boost)LaserSharp Marking · Consumer goods packaging
Easy-open scoring on pouch
Easy-open scoring on pouchLaser Scoring · Flexible Packaging
25 µm microfluidic channel in double-sided PSA
25 µm microfluidic channel in double-sided PSALaser micromachining · Diagnostics
Biosensor electrodes made from medical film
Biosensor electrodes made from medical filmLaser micromachining · Medical & Life Sciences
Perforated copper foil (electrode foil)
Perforated copper foil (electrode foil)Roll-to-roll laser cutting · Battery & Energy
Cut and marked EPDM gasket
Cut and marked EPDM gasketLaser Cut & Mark · Gaskets & Adhesives
Intricate paper cutting (Graphic Arts)
Intricate paper cutting (Graphic Arts)Laser cutting · Graphic Arts
Laser-processed flex circuit with robotic handling
Laser-processed flex circuit with robotic handlingSmartFinish Laser Cutting · Flexible Electronics

Inside the production

FocusPro roll-to-roll laser system with operator station
FocusPro roll-to-roll laser system with operator station
ExactPro laser micromachining station with LightGuide console
ExactPro laser micromachining station with LightGuide console
ExactCore laser workstation with guard enclosure open
ExactCore laser workstation with guard enclosure open
Laser marking of bottles on the line
Laser marking of bottles on the line

Industries

Flexible PackagingMedical & Life SciencesGaskets & AdhesivesFolding CartonsLabels & Narrow WebDiagnostics & Lab-on-a-ChipBattery & EnergyAerospace & DefenseSemiconductors & Advanced PackagingFlexible ElectronicsGraphic Arts

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Laser microperforation (50 µm, packaging film / modified-atmosphere packaging)Machining––––Packaging film
Roll-to-roll laser cutting of metal foil (wide-web LaserSharp system)Machining––––Metal foil
Laser die-cutting / SmartFinish laser cutting of printed flex circuits with robotic handlingMachining––––printed flex circuits
Roll-to-roll laser ablation of aluminium on paper liner (RFID antennas)Surface treatment––––Aluminium, Paper liner
Laser marking (LaserSharp® marking, direct printing on packaging, no ink/labels)Surface treatment–––––
Laser scoring (easy-open scoring on pouches / packaging film)Machining––––packaging film
Laser cut & mark of rubber gasketsMachining––––Rubber
Digital laser cutting, creasing and windowing of cartons without cutting toolsMachining––––Paperboard
Kiss-cutting, die-cutting, perforating and marking for pressure-sensitive materialsMachining––––pressure-sensitive stock
Laser micromachining of microfluidic channels, biosensor electrodes and laminate assemblies up toMachiningFeature size 25 µm–––double-sided pressure-sensitive adhesive (PSA), medical films, laminates, device components
Laser perforation of copper foil (electrode foils, fuel cell components,Machining––––Copper foil, Electrode foils, Battery packaging materials
Laser cutting of wide-web metal foil roll-to-roll (acoustic liner, pressure equalization features,Machining––––Metal foil, Composites
Scanner-based femtosecond micromachining for advanced packaging (process tapes & adhesiveMachining––––process tapes, adhesive films
Laser processing of flexible electronics (flex circuits, printed electronics, RFID antennas,Machining––––flex circuits, printed electronics
Laser cutting / laser micromachining (CO₂, NIR, green, UV; fs/ps/ns/µs pulses; 20–2,500 W; 355 nmMachiningDemonstrated feature size 25 µm–––Non-metals (medical parts), Metal foil, Plastic films, Paperboard, Paper
Contract manufacturing of parts (prototype to volume production, ISO 13485 for non-metallicAssembly–––Prototype quantities – full productionNon-metallic materials (medical)
Intricate cutting in paper (Graphic Arts)Machining––––Paper
Assembly of laminate assembliesAssembly––––laminates

10 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Laser micromachining systems / laser converting systems (LaserSharp®)LasX Industries300+ insta–––
Roll-to-roll laser system (wide-web)LasX FoilPro––––
Laser systemLasX FocusPro™––––
Laser systemLasX ExactPro™––––
Laser systemLasX MicroLam™––––
Laser marking systemLasX MarkLine™––––
Laser cutting system with robotic pick-and-placeLasX SmartFinish™––––
Laser system (sheet)LasX SheetPro™––––
Laser scoring systemLasX ScoreLine™––––
PhotonX Innovation Lab laser sources (CO₂, NIR, green, UV; fs–µs pulses)LasX–20–2,500 W, 355 nm to 10.6 µm––

Quality

LasX is certified to ISO 13485 for non-metallic medical parts and offers cleanroom capability in contract manufacturing. The acceptance criteria for delivered machines are derived from the results of the preceding PhotonX material test.

EvidenceHeadquarters
ISO 13485 (non-metallic medical parts)
Cleanroom capability

History

  1. 2020

    SmartFinish Laser Cutting Printed Flex Circuits with Robotic Pick-and-Place

  2. 2023

    On-the-Fly Order Change in LightGuide – Laser Die-Cutting Stickers on Narrow-Web Line

  3. 2026

    Best in Class at the PAC Global Awards for LaserSharp Marking with P&G R&D

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