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Lysiak – Fertigung

Certified welding company for pipe prefabrication, assembly and industrial services nationwide and across Europe

Lysiak Logo

Lysiak Industrieservice GmbH

Im Heetwinkel 13, 46514 Schermbeck · GermanyNew on Amplifa

2007Founded
60Employees
900 m² production, 200 m² officeSite area Schermbeck
6 x 1,5 to 168,3 x 45 mmPipe bending range

Company

Lysiak Industrieservice GmbH is a medium-sized certified welding company with 60 employees, operating nationwide and across Europe. Its range of services includes the prefabrication of piping components, steel construction units and complex systems, assembly and disassembly work (including in refineries), industrial services including temporary staffing under the AÜG (German Temporary Employment Act), emergency repairs in piping and boiler construction, maintenance and repair, as well as construction and project management and hydraulic/pneumatic work. Welding is performed radiographically sound in material groups 5, 6, 8, 36, 43 and 45 according to EN ISO 15608, mainly in steel and stainless steel; hydraulic pipe bending machines are available on site for pipe dimensions from 6 x 1,5 mm to 168,3 x 45 mm. Customers come from power generation, the steel-producing and chemical industries, plant engineering and the food industry. The headquarters in Schermbeck offers 900 m² of production and 200 m² of office space; project management and the dispatching of assembly sites are also handled from there.

Site
Schermbeck
Processes
Welding (radiographically sound welds, weld quality class according to AD rulebook / DIN EN 12517-1,, Prefabrication of piping components, steel construction units and complex systems, Assembly / disassembly (piping construction, plant engineering, boiler construction), Industrial services (temporary staffing under AÜG, emergency repairs piping and boiler construction,, Construction / project management, Hydraulics (work on hydraulic oil/water and pneumatic systems), On-site pipe bending with hydraulic pipe bending machines (pipe dimensions 6 x 1,5 mm – 168,3 x 45, Weld seam testing (VT, PT, MT, UT and RT)
Materials
Material group 5, Material group 6, Material group 8, Material group 36, Material group 43, Material group 45, Steel, Stainless steel
Certificates
ISO 9001, AD 2000 HP 0, DIN 3834-2, Manufacturer qualification for welding of steel load-bearing structures, DIN 3834-2 (welding quality requirement)
Founded
2007
Employees
60
Industries
Power generation/power plant construction, Steel-producing industry, Plant engineering, Chemical industry, Food industry, Mechanical, apparatus and piping engineering
  1. 01

    Project management and order processing

  2. 02

    Material procurement and dispatching

  3. 03

    Piping prefabrication and welding (steel construction, apparatus engineering)

  4. 04

    Quality assurance of weld seams (VT, PT, MT, UT, RT)

  5. 05

    Assembly/disassembly on construction sites in Germany and abroad

  6. 06

    Maintenance, repair and industrial services

Materials & Processes

Werkstoffgruppe 5

Material group 5 (EN ISO 15608)

Unalloyed steels for radiographically sound weld seams in piping and plant construction.

Werkstoffgruppe 6

Material group 6 (EN ISO 15608)

High-grade steels for demanding piping and boiler construction components.

Werkstoffgruppe 8

Material group 8 (EN ISO 15608)

Stainless steels (corrosion- and acid-resistant) for the chemical and food industries.

Werkstoffgruppe 36

Material group 36 (EN ISO 15608)

Material group for special welding applications in industrial services.

Werkstoffgruppe 43

Material group 43 (EN ISO 15608)

Material group for special welding applications in industrial services.

Werkstoffgruppe 45

Material group 45 (EN ISO 15608)

Material group for special welding applications in industrial services.

Stahl

Steel

Base material for steel construction, piping and apparatus.

Edelstahl

Stainless steel

For corrosion-exposed piping and plant components.

Location

Standort Schermbeck

Schermbeck

DE

Headquarters with workshop: production, administration, project management, dispatching of assembly personnel

Materials
Steel, stainless steel (material groups 5, 6, 8, 36, 43, 45)
  • Hydraulic pipe bending machine (Transfluid) for pipe dimensions 6 x 1,5 mm to 168,3 x 45 mm (also mobile on site)

Components & Services

Steel construction
Steel constructionPrefabrication/welding · Plant engineering
Apparatus engineering
Apparatus engineeringWelding · Chemical industry
Piping construction maritime
Piping construction maritimePrefabrication/assembly · Shipping
Power plant components
Power plant componentsPrefabrication/assembly · Power generation
Chemical plant components
Chemical plant componentsAssembly · Chemical industry
Hydraulic systems
Hydraulic systemsHydraulic/pneumatic work · Mechanical engineering

Inside the production

Production at the Schermbeck site
Production at the Schermbeck site
Construction site deployment
Construction site deployment
Welding work
Welding work
Prefabrication of steel construction units
Prefabrication of steel construction units
Piping construction
Piping construction
Assembly work
Assembly work
On-site industrial services
On-site industrial services
Hydraulic work
Hydraulic work
Steel construction
Steel construction
Maritime project
Maritime project
Maritime project
Maritime project
Power plant project
Power plant project
Power plant project
Power plant project
Chemical project
Chemical project
Chemical project
Chemical project

Industries

Power generation/power plant constructionSteel-producing industryPlant engineeringChemical industryFood industryMechanical, apparatus and piping engineeringRefineries

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Welding (radiographically sound welds, weld quality class according to AD rulebook / DIN EN 12517-1,Joining––––Steel, Stainless steel, Material groups 5, 6, 8, 36, 43, 45
Prefabrication of piping components, steel construction units and complex systemsJoining––––Steel, Stainless steel
Assembly / disassembly (piping construction, plant engineering, boiler construction)Assembly–––––
Industrial services (temporary staffing under AÜG, emergency repairs piping and boiler construction,Assembly–––––
Construction / project managementEngineering–––––
Hydraulics (work on hydraulic oil/water and pneumatic systems)Assembly–––––
On-site pipe bending with hydraulic pipe bending machines (pipe dimensions 6 x 1,5 mm – 168,3 x 45Forming––––Steel, Stainless steel
Weld seam testing (VT, PT, MT, UT and RT)Testing–––––
Build-up welding (Aufpanzerung) in industrial settingsJoining–––––

1 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Hydraulic pipe bending machineTransfluid–Pipe dimensions 6 x 1,5 mm to 168,3 x 45 mm–Schermbeck / mobile on site

Additional services

Piping prefabricationPrefabrication of steel construction units and complex systemsWelding work (radiographically sound welds, material groups 5, 6, 8, 36, 43, 45)Assembly and disassembly (including refineries)Industrial services including temporary staffing (AÜG)Emergency repairs in piping and boiler constructionMaintenance and repairConstruction/project managementProject management and executionHydraulic/pneumatic workOn-site pipe bending (6x1,5 mm to 168,3x45 mm, steel & stainless steel)Quality assurance of weld seams (VT, PT, MT, UT, RT)

Quality & Certification

Quality assurance of the weld seams is carried out by welding supervisors, welding engineers and certified welding specialists (SFI/SFM) by means of continuous inspections according to VT, PT, MT, UT and RT; radiographically sound welds are tested in accordance with the AD rulebook or DIN EN 12517-1.

EvidenceSchermbeck
ISO 9001
AD 2000 HP 0
DIN 3834-2 (welding quality requirement)
Manufacturer qualification for welding of steel load-bearing structures

History

  1. 2007

    Articles of association dated 08.03.2007; registered on 28.08.2007 with registered office in Duisburg, share capital 25,000 €, managing directors Andreas Bauer and Richard Lysiak

  2. 2010

    Relocation of registered office to Schermbeck (15.04.2010)

  3. 2017

    Departure of managing director Richard Lysiak (26.01.2017)

  4. 2022

    Appointment of Prokura (commercial power of attorney) for Maren Bauer (14.09.2022)

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