Manufacturer of sheet metal processing machinery and software for insulation technology from Veltheim, Switzerland
MABI AG
Veltheim (Headquarters) · Rupperswil (Storage) · Waldshut-Tiengen (German Headquarters) · Bad Säckingen (German Storage)New on Amplifa
About MABI
MABI AG, headquartered in Veltheim, Switzerland, develops and manufactures sheet metal processing machinery for insulation technology. The portfolio includes slitting and tube production lines (16er series), universal shear cutting machines with segment shears and laser cutting technology from coil or strip, rolling stands, bending, rounding, and punching machines, as well as mobile machines for construction sites, such as the Rohrfix part cutting machine which has been in use globally for over 2000 units since 1992. The processed materials are galvanized sheet, aluminum, stainless steel (V2A), coarse fiber products, plastic, and foil-coated sheet, typically in widths from 914 to 1250 mm. The machine program is supplemented by proprietary software (Evo-Net, IsoPlaner), digital measurement, 3D laser scanning (Trimble X) for BIM, as well as ERP and Industry 4.0 interfaces. MABI also offers consulting, worldwide service, remote service, 3D workshop planning, financing, and used machinery sales. The company is run by the Biland family and is ISO 9001 certified.
- Site
- Veltheim
- Processes
- Cutting straight sheets (slitting/guillotine systems), Profiling, cutting, punching, and bending of straight sheets, Production of finished insulated tubes (tube path: rounding, bending, punching), Tube production with automatic labeling system (up to 8 tube meters/minute, min. d=80 mm), Round and bending machine for tube production (Rohrjet, min. diameter 80 mm), Segment shearing (segment shears, computer-controlled cutting programs), Laser cutting from coil (Stainless steel up to 1.5 mm, Aluminum/galvanized sheet up to 1.5 mm), Laser cutting from strip (up to 3.0 mm sheet thickness)
- Materials
- Stainless Steel (V2A), Aluminum, Galvanized Sheet, Coarse Grain, Plastic, Foil-Coated Sheet
- Certificates
- ISO 9001, ISO 9001 (IQ Net)
- Industries
- Insulation Technology, Air Duct/Ventilation Duct Technology, Pipe Insulation, Sheet Metal Processing, Air Duct/Ventilation Duct Technology (Insulation)
- 01
Development and design of machines and software
- 02
Manufacturing and assembly of machines in Veltheim
- 03
Software development (Evo-Net, IsoPlaner) and ERP/Industry 4.0 connection
- 04
Consulting, sales, and demonstration (MABI Roadshow)
- 05
Worldwide service, remote service, and maintenance
Processable Materials and Technology
Stainless Steel (V2A)
Processing on slitting and tube production lines as well as laser systems in sheet thicknesses from 0.5 to 3.0 mm.
Aluminum
Cut pieces and tube meters from aluminum sheet in thicknesses from 0.5 to 3.0 mm depending on machine type.
Galvanized Sheet
Standard material for air duct and pipe insulation, processable up to 3.0 mm sheet thickness.
Foil-Coated Sheet
Laser cutting with a special laser foil without damaging the surface.
Coarse Grain
Cut on the Rohrfix part cutting machine in thicknesses from 0.20 to 0.30 mm.
Plastic
Cut on the Rohrfix in thicknesses from 0.35 to 0.50 mm for insulation applications.
Locations
Veltheim (AG)
CHHeadquarters, Plant and Showroom
- Materials
- Stainless Steel, Aluminum, Galvanized Sheet
- MABI Laser 2 (Showroom)
- 16er Series Slitting and Tube Production Lines
Rupperswil (AG)
CHStorage
Waldshut-Tiengen (DE)
DEGerman Headquarters (Correspondence Address)
Bad Säckingen (DE)
DEGerman Storage (Returns / Parts / Machinery)
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Cutting straight sheets (slitting/guillotine systems)Machining | – | 1250 mm width | – | – | Inox (V2A) 0.5-0.8 mm, Aluminum 0.5-1.0 mm, Galvanized sheet 0.5-1.0 mm |
| Profiling, cutting, punching, and bending of straight sheetsForming | – | min. cut length 240 mm × 914-1250 mm width | – | – | Inox (V2A) 0.5-0.8 mm, Alu 0.5-1.0 mm, Galvanized sheet 0.5-1.0 mm |
| Production of finished insulated tubes (tube path: rounding, bending, punching)Forming | – | min. cut length 240 mm × 914-1250 mm width | – | – | Inox (V2A) 0.5-0.8 mm, Alu 0.5-1.0 mm, Galvanized sheet 0.5-1.0 mm |
| Tube production with automatic labeling system (up to 8 tube meters/minute, min. d=80 mm)Forming | – | 914-1250 mm width | – | – | Inox (V2A) 0.5-0.8 mm, Alu 0.5-1.0 mm, Galvanized sheet 0.5-1.0 mm |
| Round and bending machine for tube production (Rohrjet, min. diameter 80 mm)Forming | – | 995-1010 mm width (Option 1250 mm) | – | – | Inox (V2A) 0.5-0.8 mm, Alu 0.5-1.0 mm, Galvanized sheet 0.5-1.0 mm |
| Segment shearing (segment shears, computer-controlled cutting programs)Machining | – | – | – | – | Inox (V2A) 0.5-0.8 mm, Alu 0.5-1.0 mm, Galvanized sheet 0.5-1.0 mm |
| Laser cutting from coil (Stainless steel up to 1.5 mm, Aluminum/galvanized sheet up to 1.5 mm)Machining | – | min. cut length 270 mm × 914-1250 mm (Option 1500 mm) | – | – | Inox (V2A), Alu, galvanized sheet, foil-coated sheet (with laser foil) |
| Laser cutting from strip (up to 3.0 mm sheet thickness)Machining | – | 914-1250 mm width | – | – | Inox (V2A) 0.5-3.0 mm, Alu 0.5-3.0 mm, galvanized sheet 0.5-3.0 mm, foil-coated sheet |
| Bending (Bending Machines)Forming | – | – | – | – | Sheet including heavy gauge sheet and chrome steel |
| Bending, sweeping, and interlocking on one machineForming | – | – | – | – | – |
| Automatic bending of arched segments (Bending automatic, up to Ø approx. 1000 mm)Forming | – | up to diameter approx. 1000 mm | – | – | – |
| Bordforming of valve caps (border height 4-5 mm)Forming | – | – | – | – | – |
| Conical punching/stamping (segment hole punch)Machining | – | – | – | – | – |
| Series hole punching (hole diameter 3.2 mm)Machining | – | – | – | – | – |
| Cylinder head punching / Series hole punching (3-6 m length)Machining | – | 3-6 Meters (as per customer request) | – | – | – |
| Corner punching on cap bottomsMachining | – | – | – | – | – |
| Cutting part pieces from tube lengths (Rohrfix, Ø 70-800 mm)Machining | – | max. 1050 mm working width × Ø 70-800 mm | 25 kg (machine weight) | – | galvanized sheet up to 1.0 mm, aluminum sheet up to 1.0 mm, V2A up to 0.8 mm, Coarse grain 0.20-0.30 mm, Plastic 0.35-0.50 mm |
| 3D laser scanning (Trimble X) for measurement and BIMEngineering | – | – | – | – | – |
| Workshop planning (3D online workshop planning)Engineering | – | – | – | – | – |
30 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Slitting/Guillotine Machine | MABI 16-1 Classic | – | Bandwidth 914-1250 mm | – | Veltheim CH |
| Slitting/Guillotine Machine (Profiling, Cutting, Punching, Bending) | MABI 16-2 Classic | – | Bandwidth 914-1250 mm | – | – |
| Tube Production Line | MABI 16-3Z Classic | – | Bandwidth 914-1250 mm, min. tube diameter 80 mm | – | – |
| Tube Production Line (with Labeling System, Industry 4.0) | MABI 16-4Z Classic | – | Bandwidth 914-1250 mm, min. tube diameter 80 mm | – | – |
| Round and Bending Machine (Tube Jet) | MABI 16-SZ 80 Tube Jet | – | Bandwidth 995-1010 mm (Option 1250 mm) | – | – |
| Segment Shears | MABI 3000E Classic | – | – | – | – |
| Segment Shears with Slitting System | MABI 3000E EVO | – | Bandwidth 914-1250 mm | – | – |
| Laser Cutting System from Coil | MABI 3000E EVO Laser | – | Bandwidth 914-1250 mm (Option 1500 mm) | – | – |
| Laser Cutting System from Strip | MABI Laser 2 | – | Bandwidth 914-1250 mm; L 2180/B 2315/H 1970 mm (with cart L 3150 mm) | – | Showroom Veltheim |
| Cutting Machine with Slitting System and Tube Production Line | MABI Bingo 16-Z Classic | – | – | – | – |
| Cutting Machine | MABI Bingo 4E EVO | – | – | – | – |
| Cutting Machine with Tube Production Line | MABI Bingo 16-Z EVO | – | – | – | – |
| Top model cutting machine with tube production line (up to 6 tube meters/minute) | MABI Bingo 2 EVO | – | – | – | – |
| Roll Stand for Small Coils | MABI 5A | – | – | – | – |
| Roll Stand for Large Coils | MABI 5C | – | – | – | – |
| Roll Stand for Large Coils with Coil Drive | MABI 6C | – | – | – | – |
| Fully Automatic Roll Stand (Sheet Change) | MABI EVO Coilblitz | – | – | – | – |
| Bending Machine | MABI Logo | – | – | – | – |
| Bending Machine (2 in 1, rotating head) | MABI 4DS | – | – | – | – |
| Bending Station (3 in 1: Bending, sweeping, interlocking) | MABI Clou | – | – | – | – |
| Automatic Bending Machine for Arched Segments | MABI 3A | – | up to Ø approx. 1000 mm | – | – |
| Bordforming Machine | MABI 4B | – | Border height 4-5 mm | – | – |
| Cylinder Hole Punch (pneumatic, 2 punching units) | MABI 30S | – | – | – | – |
| Series Hole Punch (6 punching units, Ø 3.2 mm) | MABI 30L | – | – | – | – |
| Cylinder Head Punch | MABI 8Z | – | Length 3-6 m, standard 10 punching units (up to 20) | – | – |
| Cap Corner Punch | MABI 4KS | – | – | – | – |
| Part Cutting Machine (Tube Fix) | MABI 1P Rohrfix | – | Ø 70-800 mm, max. working width 1050 mm; H 1000/B 1150/T 440 mm | – | – |
| Hand Bending Machine | MABI 1S | – | H 240/B 120/T 330 mm, 9 kg | – | – |
| Motor Bending Machine | MABI 1SE Pro | – | H 360/B 130/T 400 mm, 12 kg, 135 U/Min | – | – |
| 3D Laser Scanning System | Trimble X | – | – | – | – |
Additional services
Reference customers
Quality and Certifications
MABI is ISO 9001 certified (IQ Net Certificate) and pursues a quality culture with continuous improvement. Machine precision, e.g., in cuts and tube production, is supported by programmable controls and automatic sheet optimization.
| Evidence | Veltheim (AG) |
|---|---|
| ISO 9001 (IQ Net) |
History
- 1992
Debut of the first part cutting machine 'Rohrfix' (GERA ROHRFIX, invented by Hans Gerber, Geralit-Iso-Systeme GmbH) at the Blech 1992 in Essen; since then over 2000 units in global use
- 1993
MABI inventions on the 4DS bending machine: adjustment of the stop plate using a handwheel, stepless drive, transport rollers, and lockable bending roller cabinet