Contract manufacturing of precision parts and mechatronic assemblies: machining, sheet metal processing, surface technology and assembly.
manroland web produktionsgesellschaft mbH
Augsburg (Alois-Senefelder-Allee 1) · DENew on Amplifa
Contract manufacturing from Augsburg
manroland web production (mrwp) is a contract manufacturing operation in Augsburg with around 180 years of experience in mechanical engineering. The company manufactures mechatronic components and complex parts for customers from around 200 companies: mechanical production with CNC milling (3/4/5-axis, 21 machines), CNC turning up to 5,500 mm turning length, CNC grinding down to Ra < 0.1 µm, as well as special technologies such as plasma nitriding, nitrocarburizing, induction hardening and balancing. Sheet metal processing includes laser cutting, punching, bending and welding; supplemented by powder and thermal coating, electroplating and heat treatment. On 25,000 sqm of production space, of which around 5,000 sqm is assembly space, mechanical, electrical, fluid and mechatronic assemblies are assembled, with parts up to 20 t and 12 m in height. Core industries are large gearboxes (wind power, marine propulsion systems), filling systems, automotive and engine manufacturing, extrusion systems and rolling mills. The company is certified according to DIN EN ISO 9001:2015 and OHRIS and belongs to the Possehl Group, Lübeck.
- Site
- Augsburg
- Processes
- CNC milling, CNC turning (cylindrical and chuck machining), CNC grinding (cylindrical, contour, centerless, taper, external, internal grinding, super finish), Plasma nitriding, Nitrocarburizing, Induction hardening, curve hardening, Stress-relief and soft annealing, Balancing of rotationally symmetrical parts
- Materials
- Steel / sheet steel, Stainless steel, Aluminum, Brass, Plastics, hardened materials, special alloys, Copper
- Certificates
- DIN EN ISO 9001:2015, OHRIS (occupational safety management system), OHRIS occupational safety management system, ISO 14001, IATF 16949
- Founded
- 1845
- Employees
- 160
- Industries
- Mechanical and plant engineering, Large gearboxes (wind power, marine propulsion systems), Filling systems, Automotive and engine manufacturing, Extrusion systems, Rolling mills
- 01
Design and engineering (CAD/CAM TOP Solid)
- 02
Procurement
- 03
Sheet metal processing (laser cutting, punching, bending, welding)
- 04
CNC milling
- 05
CNC turning
- 06
CNC grinding
- 07
Special technologies / heat treatment
- 08
Surface technology (powder coating, thermal coating, electroplating)
- 09
Assembly manufacturing and assembly (mechanical, electrical, fluid)
- 10
Metrology and quality assurance
- 11
Delivery
Materials and processes
Steel / sheet steel
Base material for machining, sheet metal production (laser cutting up to 25 mm) and welded assemblies.
Stainless steel
Used in the filling systems industry with distortion-free production and optically flawless weld seams; laser cutting up to 20 mm.
Aluminum
Processing in milling, turning and laser cutting (up to 15 mm) as well as in powder coating.
Brass
Processing in turning, milling and punching.
Copper
Used in punching and electroplating.
Hardened materials
Processing in grinding with tolerances in the micrometer range.
Plastics
Machining in milling and turning.
Plasma nitriding, nitrocarburizing, induction hardening
Heat treatment processes for targeted influencing of strength, hardness and wear protection.
Powder and thermal coating
Environmentally friendly coloring or protection against abrasion, heat and chemical influences.
Electroplating (manganese phosphate, blackening; via partners nickel, hard
Conductive and corrosion-resistant coatings; parts up to 3,000 mm length and 350 kg.
Locations
Augsburg
DEHeadquarters and production site with production and assembly
- Part weight / size
- Assemblies up to 20 t, milling with 35 t table load, turning
- Lot size
- Single parts, prototypes, small, medium and large series
- Materials
- Steel, stainless steel, aluminum, brass, copper, plastics, special alloys
- 21 milling machines (3-/4-/5-axis)
- Gantry milling machines up to 6,000 × 3,000 mm
- Linked flexible manufacturing system with workpiece storage (20 stations)
- CNC lathes up to 5,500 mm turning length
- KEHREN Ri 8-4 grinding center (4 grinding spindles)
- Naxos large grinding machine (retrofit)
- Studer S30 cylindrical grinding machine
- Punch-laser systems
- CNC press brakes
- Crane systems and lifting equipment (assembly up to 20 t)
- CAD/CAM TOP Solid, APS Felios
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| CNC millingMachining | – | 6.000 mm × 3.000 mm | 35 t (table load) | Single parts/prototypes – Large series | Aluminum, Steel, Stainless steel, Brass, Plastics, Special alloys |
| CNC turning (cylindrical and chuck machining)Machining | – | 5,500 mm turning length | – | Small series – Large series | Steel, Stainless steel, Aluminum, Brass, Plastics |
| CNC grinding (cylindrical, contour, centerless, taper, external, internal grinding, super finish)Machining | a few micrometers · Ra < 0.1 µm | 6,000 mm | – | – | Steel, Stainless steel, Aluminum, hardened materials, special alloys |
| Plasma nitridingHeat treatment | – | – | – | – | – |
| NitrocarburizingHeat treatment | – | – | – | – | – |
| Induction hardening, curve hardeningHeat treatment | – | – | – | – | – |
| Stress-relief and soft annealingHeat treatment | – | – | – | – | – |
| Balancing of rotationally symmetrical partsTesting | – | – | – | – | – |
| Distortion-free joining technology (hot fitting of journals and base plates)Joining | – | – | – | – | – |
| Forming of sliding surfacesSurface | – | – | – | – | – |
| Bonding technologyJoining | – | – | – | – | – |
| CNC laser cuttingMachining | tenth-of-a-millimeter range | – | – | – | Steel (up to 25 mm), Stainless steel (up to 20 mm), Aluminum (up to 15 mm) |
| Punching (punch-laser systems)Forming | – | – | – | – | Steel, Stainless steel, Aluminum, Copper, Brass |
| Folding and bending (CNC press brakes)Forming | – | – | – | – | Steel, Stainless steel, Aluminum |
| Welding & assembly manufacturingJoining | – | – | – | – | Steel, Stainless steel, Aluminum |
| Powder coatingSurface | – | – | – | – | Steel, Stainless steel, Aluminum |
| Thermal coatingSurface | – | – | – | – | – |
| Electroplating (manganese phosphate, blackening; via partners: nickel, nickel dispersion, hardSurface | – | 3.000 mm × 540 mm × 630 mm | 350 kg | – | Steel, Stainless steel, Aluminum, Copper |
| Heat treatmentHeat treatment | – | – | – | – | – |
| Assembly manufacturing (mechanical, electrical, mechatronic, hydraulic, pneumatic)Assembly | – | 12 m (assembly height) | 20 t | Single orders – Large series | – |
| Electrical assemblyAssembly | – | – | – | – | – |
| Fluid assembly (hydraulics, pneumatics)Assembly | – | – | – | – | – |
| Industrial assembly & machine assembly incl. commissioningAssembly | – | 12 m | 20 t | – | – |
| Metrology / quality assurance (material analyses, micrographs)Testing | – | – | – | – | – |
10 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Milling machines (3-, 4- and 5-axis) | – | 21 | – | – | Augsburg |
| Gantry milling machines | – | – | 6,000 x 3,000 mm, table load 35 t | – | Augsburg |
| H/V machining centers | – | – | 1,800 x 1,800 mm | – | Augsburg |
| Linked flexible manufacturing system (horizontal and horizontal/vertical machining centers with | – | 1 | Workpiece storage with 20 stations | – | Augsburg |
| CNC lathes | – | – | up to 5,500 mm turning length | – | Augsburg |
| Grinding center (surface, internal and external cylindrical grinding, 4 grinding spindles) | KEHREN Ri 8-4 | 1 | – | – | Augsburg |
| Large grinding machine (retrofit) | Naxos | 1 | Runout < 10 µm | – | Augsburg |
| Cylindrical grinding machine (retrofit, mineral casting bed) | Studer S30 | 1 | – | – | Augsburg |
| Punch-laser systems | – | – | – | – | Augsburg |
| CNC press brakes | – | – | – | – | Augsburg |
Additional services
Reference customers
Quality and certification
Quality management operates according to DIN EN ISO 9001:2015 (recertification 2023) with annual audits; modern measuring machines verify almost every feature, laboratories offer material analyses and micrographs. Occupational safety is certified according to the OHRIS system.
| Evidence | Augsburg |
|---|---|
| DIN EN ISO 9001:2015 | |
| OHRIS occupational safety management system | |
| ISO 14001 | |
| IATF 16949 |
History
- 1844
Foundation of the Sander Machine Factory by Carl August Reichenbach and Carl Buz
- 1845
Delivery of the first Augsburg fast press
- 1873
First German machine for printing endless paper, shown at the World Exhibition in Vienna
- 1892
Official training company with its own training workshop
- 1898
Renamed to Vereinigte Maschinenfabrik Augsburg und Maschinenbaugesellschaft Nürnberg A.G. (from 1908 M.A.N. AG)
- 1921
First web offset press at the Augsburg plant
- 1958
First high-speed high-pressure rotary press (30,000 cylinder revolutions/h)
- 1974
COLORMAN, first 17-roller offset rotary press with 62 printing units
- 1996
Manufacture of parts of the GEOMAN for O'Globo, the longest newspaper printing press in the world (250 m)
- 2004
Production start of the DICOweb with integrated imaging/deletion of the printing form
- 2007
APL (AutoPlateLoading) – automatic printing plate change
- 2012
Possehl Group, Lübeck, takes over the web offset printing division of manroland AG in Augsburg; new name manroland web systems GmbH
- 2017
Spin-off of manroland web produktionsgesellschaft mbH from manroland web systems GmbH
- 2021
Retrofit of the Naxos and Studer S30 grinding machines; investment in the KEHREN Ri 8-4 grinding center
- 2023
Successful recertification according to DIN EN ISO 9001:2015
- 2024
Launch of the online shop for individual sheet metal parts (01.07.2024)
- 2025
Presence at the Hannover Messe