Injection Molding, Blow Molding and Toolmaking – Plastic Parts from Prototype to Large Series with Instant Quotes
maxnext GmbH
Pfalzgrafenweiler (Daimlerstraße 7) · Rednitzhembach (Fliederstraße 8)New on Amplifa
About maxnext
maxnext GmbH is a Germany-based manufacturing company specializing in plastic parts and is a brand of KSE Kunststoff with over 25 years of experience in injection molding. The company supports engineering teams from prototype to series production across all processes: injection molding in small, medium and large series (up to 2 million units), multi-component injection molding (2K/3K), overmolding of insert parts, blow molding for hollow bodies, fiber-reinforced plastic parts, extrusion parts as well as 3D printing (SLA, SLS, FDM) including XXL large format up to 1200 x 1200 x 1200 mm. The in-house toolmaking produces hot-runner, prototype and 3D-printed molds in steel or aluminum with CNC machining (3–5 axes), EDM and grinding. The core processes are complemented by plastic welding processes according to DVS 2281, assembly of modules, device assembly as well as industrial design and product development. Via an online calculator with 3D file upload, customers receive instant quotes including tooling costs. Manufacturing takes place in Bavaria or through a global network; customers come from automotive, electrical engineering, medical technology, shipping and the pet supplies sector.
- Site
- Rednitzhembach
- Processes
- Injection Molding (Small to Large Series), Blow Molding (Hollow Bodies), Mold Making for Injection Molding Tools (Hot-Runner Molds, Prototype Molds, 3D-Printed Molds), Tool Design for Injection Molding (incl. Mouldflow Analysis), Multi-Component Injection Molding 2K & 3K, Overmolding of Insert Parts (Metal/Conductor Materials), Fiber-Reinforced Plastic Parts (1K, Assembly Injection Molding, 2K Injection Molding), 3D Printing (SLA, SLS, FDM and more; Multi-Material)
- Materials
- ABS, ASA, COC, CPE, EVA, FEP, HDPE, LCP
- Certificates
- DIN ISO 9001, DIN ISO 14001
- Industries
- Automotive, Electrical Engineering/Electronics, Medical Technology, Shipping/Marine, Pet Supplies
- 01
Product Development & Industrial Design
- 02
Tool Design incl. Mouldflow Analysis
- 03
Toolmaking (CNC, EDM, Grinding)
- 04
Injection Molding / Blow Molding / 3D Printing
- 05
Plastic Welding
- 06
Module Assembly & Device Assembly
- 07
Dimensional Inspection & PPAP
- 08
Shipping with Tracking ID
Materials & Processes
ABS
Standard thermoplastic for housings and technical injection-molded parts.
Polycarbonate (PC, Makrolon)
Transparent, tough plastic for highly stressed applications.
PC/ABS blend
Combination of stiffness and impact strength, among other things for electronics housings.
PA6 GF30
Glass-fiber-reinforced polyamide for mechanically highly stressed parts.
PA66 GF30
Heat-resistant polyamide with glass fiber for automotive and electrical applications.
PEEK
High-temperature-resistant high-performance plastic for demanding applications.
LSR (Shore 40–60, Medical, High Transparent)
Liquid silicone for elastic and medical components.
Polypropylene (PP)
Chemical-resistant standard plastic with wide-ranging series use.
Glass, Carbon and Kevlar Fiber-Reinforced Plastics
Fiber-reinforced structural components with epoxy resin matrix for lightweight construction.
Steel & Aluminium (Toolmaking)
Tool materials for durable series molds or rapidly produced prototype molds.
Locations
Pfalzgrafenweiler
DELocation, Address Daimlerstraße 7 (Delivery Address)
Rednitzhembach
DECertified Injection Molding Plant near Nuremberg (Company Headquarters), Fliederstraße 8
- Lot size
- 1 piece to 2 million
- Materials
- ABS, PC, PA, PP, PEEK, LSR among others
- Injection Molding Machines
- CNC Machining Center (3–5 Axes)
- EDM Machine
- Grinding Machine
- 3D Printing Systems (SLA, SLS, FDM)
- XXL 3D Printing Systems (up to 1200 x 1200 x 1200 mm)
- Blow Molding Systems
Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Injection Molding (Small to Large Series)Plastic | – | – | 1.5 million / 2 million units | 1 – 2 million | – |
| Blow Molding (Hollow Bodies)Plastic | – | – | – | – | ABS, PET, POM, PC, PA, PP, PS, PEEK, engineering plastics |
| Mold Making for Injection Molding Tools (Hot-Runner Molds, Prototype Molds, 3D-Printed Molds)Engineering | – | – | – | – | Steel, Aluminium |
| Tool Design for Injection Molding (incl. Mouldflow Analysis)Engineering | – | – | – | – | – |
| Multi-Component Injection Molding 2K & 3KPlastic | – | – | – | – | ABS, PET, POM, PC, PA, PP, PS, PEEK, engineering plastics |
| Overmolding of Insert Parts (Metal/Conductor Materials)Plastic | – | – | – | – | ABS, PET, POM, PC, PA, PP, PS, PEEK, engineering plastics |
| Fiber-Reinforced Plastic Parts (1K, Assembly Injection Molding, 2K Injection Molding)Plastic | – | – | – | – | Glass-fiber composite plastics, Carbon fiber, Kevlar, Epoxy resin matrix (thermoset) |
| 3D Printing (SLA, SLS, FDM and more; Multi-Material)Additive | – | – | – | 1 | Plastics, Flexible Materials, Fiber-Reinforced Materials |
| XXL 3D Printing Large FormatAdditive | – | up to 1200 x 1200 x 1200 mm × 1200 mm × 1200 mm | – | – | Plastics |
| CNC Machining (3- and 5-Axis)Machining | – | – | – | – | Plastics, Steel, Aluminium |
| Welding Plastic Parts (Hot Gas Tension Welding, Hot Element Butt Welding,Joining | – | – | – | – | all common plastics |
| Module Assembly & Device Assembly (incl. Circuit Boards, Switches, Motors, Cables; FinalAssembly | – | – | – | – | – |
| Surface Finishing of 3D Plastic Parts (Polishing, Painting, Printing, Anodizing, Etching,Surface | – | – | – | – | Plastic |
| Extrusion Parts / Extrusion MoldsPlastic | – | – | – | – | Plastics |
| Prototype Production (All Manufacturing Processes, Production Within 24h After Ordering)Plastic | – | – | – | 1 | High-performance plastics |
| Industrial Design & Product DevelopmentEngineering | – | – | – | – | – |
7 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| CNC Machining Center (3–5 Axis) | – | – | – | – | In-House Toolmaking and Development Department |
| EDM Machine | – | – | – | – | In-House Toolmaking and Development Department |
| Grinding Machine | – | – | – | – | In-House Toolmaking and Development Department |
| 3D Printing Systems (SLA, SLS, FDM) | – | – | – | – | In-House Machine Fleet |
| XXL 3D Printing Systems (Large Format) | – | – | up to 1200 x 1200 x 1200 mm | – | In-House Machine Fleet |
| Injection Molding Machines | – | – | – | – | Injection Molding Plant near Nuremberg (Certified DIN ISO 9001 & 14001) |
| Blow Molding Systems | – | – | – | – | Manufacturing in Germany (KSE Kunststoff) |
Additional services
Reference customers
Quality
All production processes follow DIN and ISO standards. The injection molding plant near Nuremberg is certified according to DIN ISO 9001 and 14001; testing includes dimensional measurement, material testing, process monitoring, PPAP support and full traceability across production batches.
| Evidence | Rednitzhembach | Pfalzgrafenweiler |
|---|---|---|
| DIN ISO 9001 | ||
| DIN ISO 14001 |
History
maxnext is a brand of KSE Kunststoff with over 25 years of experience in injection molding