Trading, refurbishment and spare parts service for thermoforming and packaging machinery as well as Dry Paper Forming technology.
Mega Plast GmbH
Verl (headquarters, showroom, service and logistics center)New on Amplifa
About Mega Plast
Mega Plast GmbH is a globally active specialist dealer for thermoforming, deep-drawing and packaging machines based in Verl (North Rhine-Westphalia). The company sells used and new systems from leading manufacturers such as ILLIG, Kiefel, Gabler, OMG, Polytype and Omso, and also purchases used machines. At the 3,000-m² site in Verl, machines are inspected, technically refurbished and prepared for installation and international delivery. The service portfolio includes more than 5,000 original spare parts from mechanics, pneumatics, electronics and electrics for immediate shipping. In addition, Mega Plast distributes the Dry Paper Forming Technology (DPF-35, in cooperation with OMG srl. and SCAFA) for water-free processing of 100% paper for packaging such as blisters, trays, inlays and displays. Customers come from plastics processing, packaging, cup printing, recycling and paper packaging industries; over 60 countries are supplied.
- Site
- Verl
- Processes
- Thermoforming (deep drawing) — trading, refurbishment, installation, Dry offset cup printing (8 colors, UV curing), Flame treatment (gas flame pre-treatment), Dry Paper Forming (DPF, 100% paper, without water), Grinding/granulating (granulators, mills), Film pre-heating (pre-heating, roller pre-heater), Vacuum/thermoforming from roll or sheet (AC series), Form-fill-seal (final packaging in thermoplastic container)
- Materials
- PVC, PETG, PP, Paper, Polypropylene (PP), Paper (0.4–1.2 mm)
- Certificates
- Internal technical inspection prior to sale, Condition assessment according to standard classes
- Industries
- Plastics processing, Packaging industry, Thermoforming/deep drawing, Printing technology (cup printing), Recycling, Paper packaging
- 01
Machine purchasing and technical evaluation
- 02
Inspection and refurbishment at the Verl plant
- 03
Sales and distribution (new/used)
- 04
Installation and commissioning at the customer
- 05
Spare parts supply and service
- 06
Global logistics and shipping
Materials & Processes
Polypropylene (PP)
Film material for pre-heating and thermoforming, e.g. max. 2.5 mm on the roller pre-heater.
PVC
Thermoplastic for form-fill-seal and blister packaging systems.
PETG
Thermoplastic for form-fill-seal packaging.
Paper (0.4–1.2 mm)
Raw material of the Dry Paper Forming technology for 100% plastic-free packaging.
Locations
Verl
DEHeadquarters, showroom, service and logistics center (3,000 m²)
- Materials
- PP, PVC, PETG, paper
- ILLIG Pre-heater VHW 91/2
- ILLIG Roller machine RDM 70K
- Kiefel Roller machine KMD 52 BFS
- OMG DPF-35 Dry Paper Former
- OMG Vacuum thermoforming machine AC series
- Polytype BDM 482 round cup printing machine
- Omso SERVOCUP
- CMG T35140RTS web grinder
- CMG N40-90AT mill
- ILLIG RS 75b mill
- Rapid granulator
- 5-axis CNC machine HG-Grimme
- MAKA CNC saw
- Becker vacuum pumps U 2.250 SB / U 4.250 SA/K
- ILLIG cutting saws TS 100C / TR 650
- Gabler thermoforming machines M90/M91/M92L/DSP550
Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Thermoforming (deep drawing) — trading, refurbishment, installationPlastics | – | – | – | – | Thermoplastics (PVC, PETG, PP) |
| Dry offset cup printing (8 colors, UV curing)Surface | – | 345 mm (print length 6-segment) × 145 mm × 200 mm | 6500 kg | 450 cups/min / 27,000/h | Plastic cups (round and tapered) |
| Flame treatment (gas flame pre-treatment)Surface | – | – | – | – | Plastics |
| Dry Paper Forming (DPF, 100% paper, without water)Plastics | – | 700 mm × 500 mm × 40 mm (blister depth) | – | – | Paper (0.4–1.2 mm thickness) |
| Grinding/granulating (granulators, mills)Plastics | – | 1360 mm (max. film width) | – | 600–1200 kg/h | Plastic film (PP etc.) |
| Film pre-heating (pre-heating, roller pre-heater)Plastics | – | 1000 mm | – | – | PP film (max. 2.5 mm thickness, 910 mm web) |
| Vacuum/thermoforming from roll or sheet (AC series)Plastics | – | – | – | – | Thermoplastic film (roll up to 3 mm, sheet up to 7 mm) |
| Form-fill-seal (final packaging in thermoplastic container)Plastics | – | – | – | – | PVC, PETG |
| Skin and blister packagingPlastics | – | – | – | – | Thermoplastics |
| Film extrusion (flat film extrusion, Flex Lip Die up to 940 mm, 0.5–3 mm)Plastics | – | 940 mm | – | – | Thermoplastics |
| Vacuum forming of sample/small-series parts (manual)Plastics | – | – | – | 1 | Thermoplastic film |
| Punching/die cutting (roller cutter, RCM)Forming | – | – | – | – | Thermoplastics |
| Lid labellingAssembly | – | 171.9 mm × 130.9 mm | – | 80 pieces/min | Lids (round, square, oval) |
| Sawing/cutting (cutting saws for thermoformed parts)Machining | – | – | – | – | Plastics |
| CNC machining (5-axis)Machining | – | – | – | – | – |
37 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Web mill / grinder | CMG T35140RTS | 1 | max. film width 1360 mm; rotor Ø 355 mm | 2009 | Verl |
| Pre-heater | ILLIG VHW 91/2 | 1 | Film width 1000 mm | 2002 | Verl |
| Roller machine forming/punching | ILLIG RDM 70K | 1 | – | 2001 | Verl |
| Roller machine BFS | Kiefel KMD 52 BFS | 1 | – | 2006 | Verl |
| Dry paper forming machine | OMG DPF-35 | 1 | 500×700 mm, max. depth 40 mm | – | Verl |
| Round cup dry offset printing machine | Polytype BDM 482 | 1 | Cups 60–185 mm Ø, 30–200 mm height, 8 colors | 2020 | Verl |
| Round cup printing machine | Omso SERVOCUP | 1 | – | 2016 | Verl |
| Granulator mill | Rapid Granulation of skeletal waste | 1 | – | 2007 | Verl |
| Pre-heater | WM Forno | 1 | – | 2009 | Verl |
| Mill/grinder | CMG N40-90AT | 1 | – | 2007 | Verl |
| Mill | ILLIG RS 75b | 1 | – | 2004 | Verl |
| Vacuum forming machine | Peter A. Berg GmbH | 1 | – | 1997 | Verl |
| Vacuum thermoforming machine (roll/sheet) | OMG AC series | 1 | Roll up to 3 mm, sheet up to 7 mm | – | Verl |
| Flex Lip Die (sheet die) | Flex Lip Die | 1 | up to 940 mm width, 0.5–3 mm thickness | 1999 | Verl |
| Compressor | ECOAIR D102 | 1 | – | 1998 | Verl |
| Lid labelling machine | H&B Schleuter GU/2TO/A | 1 | Lids up to 171.9×130.9 mm | 2002 | Verl |
| Vacuum thermoforming machine (samples) | OMG MA | 1 | – | – | Verl |
| Lid thermoforming machine | Gabler DSP550 | 1 | – | 1989 | Verl |
| Thermoforming machine with tilting table | Gabler M90 | 1 | – | 1993 | Verl |
| Thermoforming machine | Gabler M91 | 1 | – | 2003 | Verl |
| Thermoforming machine | Gabler M92L | 1 | – | 2006 | Verl |
| Sample machine | ILLIG LDFG 23/S | 1 | – | 1971 | Verl |
| 5-axis CNC machine | HG-Grimme | 1 | – | 2003 | Verl |
| CNC machine (sawing) | MAKA | 1 | – | 2005 | Verl |
| Packaging unit | BVM | 1 | – | 2000 | Verl |
| Vacuum pump | Becker U 2.250 SB | 2 | – | 1991/1996 | Verl |
| Vacuum pump | Becker U 4.250 SA/K | 2 | – | 2001/2008 | Verl |
| Compressor | Birkenstock K30 | 1 | – | 2019 | Verl |
| Cutting saw | GEISS HBS 1500 | 1 | – | 1989 | Verl |
| Cutting saw | ILLIG TR 650 | 1 | – | 2005 | Verl |
| Cutting saw | ILLIG TS 100C | 1 | – | 1985 | Verl |
| Punching machine | ILLIG ZSM 90 | 1 | – | 1988 | Verl |
| Compressor | KAESER AS44 | 1 | – | 1996 | Verl |
| Compressor | SULLAIR SK 230E10 | 1 | – | 1987 | Verl |
| Printing machine (flexographic printing) | BASF nyloprint WSE II 73 | 1 | – | 1993 | Verl |
| Dry offset round cup printing machine | Omso DM 155 Primac | 1 | Cups 50–130 mm Ø, 35–150 mm height, 6 colors, UV | 1992 | Verl |
| Dry offset round cup printing machine | Omso DM 185 | 1 | Cups up to 140 mm Ø, 170 mm height, 6 colors, UV | 1999 | Verl |
Additional services
Quality
Before leaving the site, every machine is inspected, tested and evaluated by the in-house engineering team. The condition is documented in standardized form (e.g. "Flawless", "Excellent", "Very good Condition").
| Evidence | Verl |
|---|---|
| Internal technical inspection prior to sale | |
| Condition assessment according to standard classes |
History
- 2023
First high-capacity DPF machine (Dry Paper Forming) successfully commissioned in April.