Machining, gear parts, gearbox construction and special machinery from Saarbrücken
MHG Maschinenbau GmbH & Co. KG
SaarbrückenNew on Amplifa
About MHG Maschinenbau
MHG Maschinenbau GmbH & Co. KG is an owner-managed medium-sized company from Saarbrücken. Its value creation covers three main areas: general mechanical engineering (manufacturing), gearbox construction and gearbox repair, as well as special machinery construction. On approximately 2,200 m² of production space, individual parts and small series are manufactured: CNC turning and milling, gear grinding, cylindrical and surface grinding, keyway cutting (broaching, shaping, wire EDM), waterjet cutting and welding according to DIN EN 1090-2 EXC2. The gear program includes spur gears, pinion shafts, bevel and worm gear sets, chain sprockets and lantern pinions, as well as internal and external gearing, including heat treatment via partners and regrinding of worn gear teeth. Gearbox repairs are possible up to a unit weight of approx. 20 tonnes. Customers come, among others, from the paper and cement industries, rail vehicle engineering, automotive supply industry, medical technology and electrical engineering in Germany and neighboring European countries.
- Site
- Saarbrücken
- Processes
- CNC turning, CNC milling, CNC boring mill, Gear grinding, Cylindrical grinding, Surface grinding, Keyway broaching, shaping, wire EDM, Waterjet cutting
- Materials
- Granite, Marble, Concrete, Ceramics, Rubber, Plastics, Carbon, Carbide
- Certificates
- ISO 9001 (EN DIN 9001:2008), EN 1090-2 (EXC2, steel load-bearing structures), ISO 9001, EN 1090-2 (EXC2)
- Founded
- 2004
- Industries
- Paper industry, Cement industry, Chocolate manufacturing, Rail vehicle engineering, Automotive supply industry, Assembly technology
- 01
Design (CAD/CAM)
- 02
Waterjet cutting
- 03
CNC turning
- 04
CNC milling
- 05
Gear and profile grinding
- 06
Keyway cutting (broaching/shaping/wire EDM)
- 07
Welding (EN 1090-2)
- 08
Heat treatment (partner)
- 09
Assembly and commissioning
- 10
After-sales service
Materials and Processes
Waterjet cutting
Contour cutting of almost all materials up to 4,000 × 2,000 × 200 mm, including granite, marble, concrete, ceramics, rubber, carbon and carbide.
Steel
Main material for turned, milled, geared and welded components according to EN 1090-2.
Stainless steel
Machining by waterjet and cutting technology.
Aluminium
Machining and waterjet cutting of components.
Brass
Machining within the gear and manufacturing program.
Plastics
Cutting and machining by waterjet process.
Heat treatment
Heat treatment of gear parts tailored to the application via proven partners.
Location
Saarbrücken
DEHeadquarters and manufacturing
- Part weight / size
- Boring mill up to 5 t table load; gearbox repair up to
- Lot size
- Individual parts and small series
- Materials
- Steel, stainless steel, aluminium, brass, plastics, natural stone, ceramics, carbon
- CNC machining center (2,000 × 1,200 × 1,000 mm)
- CNC boring mill (2,200 × 1,600 × 1,600 mm, 60-fold tool changer)
- CNC lathes up to Ø 1,100 mm × 6,000 mm
- CNC lathe with driven tools up to Ø 450 × 2,000 mm
- HÖFLER gear grinding machine RAPID 1250K (module 0.5–30)
- Universal cylindrical grinding machine (Ø 500 × 1,500 mm, 300 kg)
- Surface grinding machine approx. 400 × 600 mm
- Waterjet cutting system (4,000 × 2,000 × 200 mm)
- Keyway broaching, shaping and wire EDM machines
Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| CNC turningMachining | – | 6,000 mm × 1,100 mm | – | Small series | – |
| CNC millingMachining | – | 2,000 mm × 1,200 mm × 1,000 mm | – | Small series | – |
| CNC boring millMachining | – | 2,200 mm × 1,600 mm × 1,600 mm | 5 t | – | – |
| Gear grindingMachining | – | 1,500 mm × 1,250 mm | – | – | – |
| Cylindrical grindingMachining | – | approx. 1,500 mm × approx. 500 mm | approx. 300 kg | – | – |
| Surface grindingMachining | – | approx. 600 mm × approx. 400 mm | – | – | – |
| Keyway broaching, shaping, wire EDMMachining | very high pitch accuracy | 100 mm | – | – | – |
| Waterjet cuttingMachining | – | 4,000 mm × 2,000 mm × 200 mm | – | – | Granite, Marble, Concrete, Tiles, Ceramics, Rubber, Plastics, Carbon, Carbide, Aluminium, Brass, Steel, Stainless steel |
| WeldingJoining | – | – | approx. 5 tonnes | – | Steel |
| Conventional turningMachining | – | 2,000 mm × 400 mm | – | – | – |
| Gearbox construction (design and new manufacture of special and standard gearboxes)Assembly | – | – | – | – | – |
| Gearbox repairAssembly | – | – | approx. 20 t | – | – |
| Manufacture of gear parts (spur gears, pinion shafts, bevel gear sets, worm gear sets,Machining | – | approx. 6,000 mm × 1,250 mm | – | – | – |
| Heat treatment of gear partsHeat treatment | – | – | – | – | – |
| Regrinding of worn gear teeth, adaptation of mating gear via center distanceMachining | – | – | – | – | – |
| Manufacture of parts based on samples (without drawing)Machining | – | – | – | – | – |
| Special machinery construction: development, design, manufacturing, assembly, commissioningAssembly | – | – | – | – | – |
| Design of screw thread hot rolling machinesForming | – | – | – | – | – |
| After-sales service: inspections, maintenance, upkeep, plant upgrades, conditionAssembly | – | – | – | – | – |
13 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Gear grinding machine / gear tooth grinding machine | HÖFLER RAPID 1250K | 1 | Module 0.5–30; gear diameter 1,250 mm; working stroke 1,000 mm; working range over table 350–1,350 | 2019 (neu) | Saarbrücken |
| Universal cylindrical grinding machine | – | 1 | max. machining diameter approx. 500 mm; max. machining length approx. 1,500 mm; max. workpiece | – | Saarbrücken |
| CNC machining center (milling) | – | – | up to 2,000 x 1,200 x 1,000 mm | – | Saarbrücken |
| CNC boring mill | – | – | up to 2,200 x 1,600 x 1,600 mm; table load up to 5 t; 60-fold tool changer | – | Saarbrücken |
| CNC lathe | – | – | machining diameter up to 1,100 mm x length 6,000 mm | – | Saarbrücken |
| CNC lathe with driven tools | – | – | machining diameter up to 450 mm x length 2,000 mm | – | Saarbrücken |
| Conventional lathe | – | – | machining diameter up to 400 mm x length 2,000 mm | – | Saarbrücken |
| Surface grinding machine | – | – | approx. 400 x 600 mm | – | Saarbrücken |
| Waterjet cutting system | – | 1 | 4,000 x 2,000 x 200 mm | – | Saarbrücken |
| Gear milling machine | – | – | – | – | Saarbrücken |
| Gear grinding machine | – | – | – | – | Saarbrücken |
| Keyway broaching, shaping and wire EDM machines | – | – | Parallel keyways DIN 6885 in all dimensions, special widths/depths, tapered keyways max. width 100 | – | – |
| Precision milling machine (CNC milling center) | – | 1 | – | 2017 | Saarbrücken |
Additional services
Quality
Quality assurance has fully equipped measuring rooms and highly qualified staff; gear parts are delivered including inspection reports. The company is certified according to ISO 9001 and EN 1090-2 (EXC2, TÜV Rheinland).
| Evidence | Saarbrücken |
|---|---|
| ISO 9001 | |
| EN 1090-2 (EXC2) |
History
- 1978
Design of a fully automatic screw thread hot rolling machine with planetary gearbox
- 1980
Foundation of GGS (Gesenkschmiede Geörg Saarbrücken) in Saarbrücken-Burbach
- 1984
Move to a larger hall with 1,500 m²
- 1986
Construction of a new hall for toolmaking
- 1996
Relocation to Forbach, France; acquisition of the first CNC milling center
- 2004
Foundation of MHG Maschinenbau- und Handelsgesellschaft Geörg mbH in Saarbrücken-Klarenthal
- 2011/12
Investment of 2.8 million euros in a new hall and machinery
- 2017
Investment in a new CNC milling center
- 2019
Commissioning of a new universal cylindrical grinding machine and the HÖFLER RAPID 1250K gear grinding machine