Planning, delivery and installation of complete painting systems as well as metal and steel construction from Borna
MORGENSTERN LACKIERANLAGEN METALLBAU GMBH
04552 Borna OT Wyhra (headquarters)New on Amplifa
Complete painting systems from a single source
MORGENSTERN LACKIERANLAGEN METALLBAU GMBH, based in Borna OT Wyhra (Saxony), plans and implements individual system components, assemblies or complete process systems for surface treatment. The product range includes complete painting systems for wet paint and powder coating, pre-treatment, dipping and spray systems, electrostatic painting, paint stripping systems, infrared and convection dryers, spray walls with dry separation, conveyor systems as well as wastewater and exhaust air purification systems. The offering is complemented by electrical control cabinets, metal and steel construction up to 5 tonnes unit weight, and sheet metal working with longitudinal seam welding, sheet rolling, bending and cutting work and plasma cutting. The company also supplies used painting systems and offers installation, electrical installation, refurbishment, maintenance and servicing. Customers come from industry and the trades; the predecessor company NORBERT MORGENSTERN GMBH had been supplying environmentally friendly painting systems including peripherals since 1976.
- Site
- Borna OT Wyhra
- Processes
- Wet painting (system construction/supply), Powder coating (system construction/supply), Electrostatic painting (system construction), Dipping, flooding and paint spray systems (manual or automatic), Pre-treatment, dipping and spray systems (incl. 3-chamber pre-treatment), Paint stripping systems, Infrared and convection drying (surface water/paint dryers, curing oven), Spray wall with dry separation
- Materials
- Steel (sheet metal), Metal, Powder coating, Wet painting, Pre-treatment
- Certificates
- ISO 9001, Maintenance with certificate
- Founded
- 2013
- Industries
- Industry, Trades
- 01
Consulting and planning
- 02
Design and manufacturing (steel/sheet metal construction)
- 03
Electrical control cabinet construction
- 04
Installation and electrical installation
- 05
Commissioning and documentation
- 06
Maintenance, service and refurbishment
Materials and processes
Steel (sheet metal)
Base material for steel construction, conveyor technology, system components and sheet metal working
Powder coating
Process focus in system construction for powder painting systems and booths
Wet painting
System construction for wet paint systems including curing oven and drying
Pre-treatment
Dipping, flooding and spray systems including 3-chamber pre-treatment for surface preparation
Location
Borna OT Wyhra
DEHeadquarters, manufacturing and system construction
- Part weight / size
- up to 5 t unit weight (steel construction)
- Lot size
- Single systems, small and medium series
- Materials
- Steel (sheet metal), metal
- Plasma cutting (max. 1,500 x 6,000 mm)
- Sheet rolling machine (100–6,000 mm diameter)
- Longitudinal seam welding system (up to 1,500 mm / 3 mm)
- Spot welding system
- Sheet metal bending and cutting work
- Electrical control cabinet construction
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Wet painting (system construction/supply)Surface | – | – | – | – | Metal |
| Powder coating (system construction/supply)Surface | – | – | – | – | Metal |
| Electrostatic painting (system construction)Surface | – | – | – | – | – |
| Dipping, flooding and paint spray systems (manual or automatic)Surface | – | – | – | – | – |
| Pre-treatment, dipping and spray systems (incl. 3-chamber pre-treatment)Surface | – | 3600 mm (3-chamber pre-treatment × 1200 mm × 1900 mm | – | – | – |
| Paint stripping systemsSurface | – | – | – | – | – |
| Infrared and convection drying (surface water/paint dryers, curing oven)Heat treatment | – | 4000 mm (sample curing oven) × 2100 mm | – | – | – |
| Spray wall with dry separationSurface | – | 7.5 m² extraction area (Type 211) | – | – | – |
| Wastewater treatment systemsSurface | – | – | – | – | – |
| Exhaust air purification systems / extraction systemsSurface | – | – | – | – | – |
| Conveyor technology: overhead and floor conveyors, Power & Free, hand push tracksEngineering | – | – | 5 tonnes (steel construction unit | – | Steel |
| Longitudinal seam weldingJoining | – | 1500 mm | – | – | Sheet metal up to 3 mm thickness |
| Spot weldingJoining | – | – | – | – | Sheet metal up to max. 3 mm thickness |
| Sheet rollingForming | – | Diameter 100 mm to 6000 mm | – | – | Sheet metal |
| Bending and cutting work (sheet metal bending work)Machining | – | 3000 mm (bending) or 2500 mm | – | – | Sheet metal 3,000 mm x 6 mm / up to 3 mm thickness |
| Plasma cuttingMachining | – | 6000 mm × 1500 mm | – | – | Sheet metal |
| Metal and steel construction (suspension structures, Power & Free, hand push technology, trayEngineering | – | – | 5 tonnes unit weight | – | Steel, Metal |
| Installation: pre-assembly, disassembly, leading installation, full installationAssembly | – | – | – | – | – |
| Electrical installation: pre-assembly, leading installation, full installation; electrical controlAssembly | – | – | – | – | – |
| Refurbishment, maintenance, servicing and repair of painting systems and peripheralsEngineering | – | – | – | – | – |
| Engineering/planning of complete systems incl. electrical circuit diagrams, documentation, transportEngineering | – | – | – | – | – |
12 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Automatic powder coating booth | GEMA OptiMatik 2 (retrofit 2004) | 1 | – | 1999 | Borna OT Wyhra (in offer/used) |
| Powder painting system (NC) | WMA Warsteiner Montage und Anlagentechnik WSA MK1 2403 | 1 | Pre-treatment 3600 x 1200 x 1900 mm; curing oven 4000 x 2100 mm, cycle time 6 min | 2003 | Borna OT Wyhra (used, available from February 2025) |
| Powder painting system (NC) | WMA Warsteiner Montage und Anlagentechnik WSA MK2 2404 | 1 | Wash entry 2100 x 700 x 1450 mm; curing oven 4000 x 2100 mm, cycle time 6 min | 2010 | Borna OT Wyhra (used, available immediately) |
| Powder coating system | AABO | 1 | – | 1998 | Borna OT Wyhra (used) |
| Micro gas turbine | Capsone C65 ND, Type 65R-HG4-BC00 | 1 | 770 x 1960 x 2800 mm, 50 kW el. rated output, 110 kW th. | 2013 | Borna OT Wyhra (used) |
| Spray wall/spray booth | Morgenstern Type 211 | 1 | Extraction area 7.5 m², exhaust air volume 7000 m³/h, motor 2.5 kW | 2013 | Borna OT Wyhra (used) |
| Powder extraction wall | Brennenstuhl BAI-30/A 45 | 1 | Compressed air requirement 9 m³/h, exhaust air 3000 m³/h, 1.5 kW | 200 | Borna OT Wyhra (used) |
| Manual powder coating system | Wagner SPRINT Airfluid XE | 1 | 90-250 VAC, 47-63 Hz, max. 110 W | 2023 | Borna OT Wyhra (new) |
| Gas burner/oven and surface water dryer boiler | Weißhaupt (Weishaupt) WG20-C 100 KW / WG30-C 239 KW | 1 | – | – | Borna OT Wyhra (system components) |
| Manual paint booth | MEEH | 1 | 800 x 1700 mm (W x H) | – | Borna OT Wyhra (part of WSA MK1) |
| Powder unit | Gema Optiflex 2 | 1 | – | – | Borna OT Wyhra (part of WSA systems) |
| Oil burner | Weishaupt 330 KW | 1 | – | 2016 | Borna OT Wyhra (renewed burner of AABO powder coating system) |
Additional services
Reference customers
Quality
The company offers statutory maintenance services, e.g. for dryers, with a final certificate, as well as maintenance contracts to ensure trouble-free operation after the warranty period. No information on certified quality management systems is available.
| Evidence | Borna OT Wyhra |
|---|---|
| ISO 9001 | |
| Maintenance with certificate |
Company history
- 1976
Start of business operations of NORBERT MORGENSTERN GMBH with the supply of complete environmentally friendly painting systems including peripherals
- 2013
Since March, MORGENSTERN LACKIERANLAGEN METALLBAU GMBH has been the contact and supplier for painting systems under managing director Jörg Wiedemann
- 2013
Spring: Delivery and installation of a powder/wet paint curing oven as a continuous dryer with complete electrical installation, control cabinet and exhaust air ducts
- 2016
Summer: Delivery and installation of a lift-and-lower system for the paint booth at Georg Hydraulik GmbH as well as an extraction system for the glue work table at Sattlerei und Raumausstattung Kübler
- 2017
Summer: Delivery and installation of a traversing unit with energy chain for a paint booth at DEHOUST GmbH