Sheet metal processing and system supplier for welded assemblies in defence technology, rail vehicle construction and mechanical engineering
Omega Blechverarbeitung
Limbach-Oberfrohna, SaxonyNew on Amplifa
About Omega Blechverarbeitung
Omega Blechverarbeitung in Limbach-Oberfrohna (Saxony) is a system supplier for security, defence and industry. The company manufactures demanding individual parts, assemblies and modules, including for protected and unprotected vehicles, machine enclosures and special control cabinets. The process chain comprises 3D sheet metal design in SolidWorks with PDM support, cutting by laser, punching and nibbling up to 2000 x 6000 mm and 25 mm sheet thickness, bending with up to 3,200 kN press force, certified welding, powder coating and wet painting, as well as assembly and completion up to the ready-to-install assembly including electrical, mechanical and hydraulic components. Materials include steel, stainless steel, aluminium and high-strength steels. On more than 25,000 m² of production space at two sites, a STOPA high-bay warehouse ensures automated material supply. Core markets are defence, rail technology, mechanical and plant engineering, harvesting machinery, medical technology and the electrical industry.
- Site
- Limbach-Oberfrohna, Saxony
- Processes
- Laser cutting, Punching, Nibbling, Bending (edge bending and rolling), Welding (welded assemblies Defence, certified according to DIN EN ISO 3834-2, DIN EN 15085-2 CL1,, Powder coating, Wet painting (including antibacterial coating), Assembly and riveting (completion with electrical, mechanical and hydraulic components up to
- Materials
- Steel, Stainless steel, Aluminium, High-strength steels, Powder coating, Wet painting
- Certificates
- DIN 2303, DIN EN 15085-2, DIN EN 1090-1, DIN EN 1090-2, DIN EN 1090-3, DIN EN ISO 3834-2, DIN EN ISO 9001:2015, TL A-0023, DIN EN 17460, DIN EN 15085-2 (CL1), DIN 2303 (Q3/Q2), DIN EN 1090-1/2/3, ISO 14001, IATF 16949
- Industries
- Defence & Security, Rail Technology & Transport, Laser Protection & Mechanical Engineering, Energy & Infrastructure, Medical Technology & Research, Electrical Industry
- 01
Consulting and design (SolidWorks/PDM)
- 02
Cutting (laser, punching, nibbling)
- 03
Bending
- 04
Welding
- 05
Bonding and sealing
- 06
Powder coating and wet painting
- 07
Assembly and completion
- 08
Quality control
- 09
Service and spare parts
Materials and Processes
Steel
Structural steels for raw construction, body and welded assemblies in mechanical engineering and vehicle construction.
High-strength steels
For components in drivetrain, interior and exterior of protected vehicles.
Stainless steel
Used in rail vehicle construction, for medical cabinet systems and hygienic surfaces.
Aluminium
Lightweight components for rail technology, defence technology and structures according to EN 1090.
Powder coating
In-house coating in the paint shop hall complex for durable surfaces.
Wet painting
Including antibacterial coating for medical and laboratory equipment.
Sites
Limbach-Oberfrohna
DESheet metal processing production site
- Lot size
- Prototype to series
- Materials
- Steel, stainless steel, aluminium, high-strength steels
- Laser cutting system (2000 x 6000 mm, up to 25 mm)
- Punching and nibbling system
- Press brake up to 3,200 kN
- STOPA high-bay warehouse
- Welding systems (EN 15085-2 CL1, DIN 2303 Q3/Q2)
- Paint shop hall complex (powder and wet painting)
- Air-conditioned bonding room
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Laser cuttingMachining | – | 6000 mm × 2000 mm | – | – | Steel, Stainless steel, Aluminium |
| PunchingMachining | – | 6000 mm × 2000 mm | – | – | Steel, Stainless steel, Aluminium |
| NibblingMachining | – | 6000 mm × 2000 mm | – | – | Steel, Stainless steel, Aluminium |
| Bending (edge bending and rolling)Forming | – | – | – | – | Steel, Stainless steel, Aluminium |
| Welding (welded assemblies Defence, certified according to DIN EN ISO 3834-2, DIN EN 15085-2 CL1,Joining | – | – | – | – | Steel, Stainless steel, Aluminium, high-strength steels |
| Powder coatingSurface | – | – | – | – | Steel, Stainless steel, Aluminium |
| Wet painting (including antibacterial coating)Surface | – | – | – | – | Steel, Stainless steel, Aluminium |
| Assembly and riveting (completion with electrical, mechanical and hydraulic components up toAssembly | – | – | – | – | – |
| Bonding and sealing (air-conditioned bonding room)Joining | – | – | – | – | – |
| 3D sheet metal design in SolidWorks with PDM supportEngineering | – | – | – | – | – |
| Grinding/cast part finishingSurface | – | – | – | – | – |
| Quality controlTesting | – | – | – | – | – |
| Consulting, planning and project engineering in metal construction and facade constructionEngineering | – | – | – | – | – |
| Metal construction/Facade construction (railings, stairs, doors, glass facades, fire protectionAssembly | – | – | – | – | Aluminium, Steel, Glass |
7 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Laser cutting system | – | – | 2000 x 6000 mm working area, sheet thickness up to 25 mm | – | Limbach-Oberfrohna |
| Punching and nibbling system | – | – | 2000 x 6000 mm, sheet thickness up to 25 mm | – | Limbach-Oberfrohna |
| Press brake (bending machine) | – | – | – | – | Limbach-Oberfrohna |
| Stopa high-bay warehouse (automated material supply for laser and bending systems) | Stopa | 1 | – | – | Limbach-Oberfrohna |
| Welding systems (certified DIN EN 15085-2 CL1, DIN 2303 Q2/Q3) | – | – | – | – | Limbach-Oberfrohna |
| Hall complex "Paint Shop" (powder coating and wet painting) | – | – | – | – | Limbach-Oberfrohna |
| Production area | – | – | 25.000+ m² (2 sites) | – | – |
Additional services
Reference customers
Quality and Certifications
Qualified personnel, DIN-certified processes and continuous quality control throughout the process chain. An air-conditioned bonding room in the access-restricted area secures joining processes according to standards.
| Evidence | Limbach-Oberfrohna |
|---|---|
| DIN EN ISO 9001:2015 | |
| DIN EN ISO 3834-2 | |
| DIN EN 15085-2 (CL1) | |
| DIN 2303 (Q3/Q2) | |
| DIN EN 1090-1/2/3 | |
| TL A-0023 | |
| DIN EN 17460 | |
| ISO 14001 | |
| IATF 16949 |
History
Over 30 years of manufacturing experience in sheet metal processing
More than 15 years of experience built up in defence technology for military vehicle components