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Development and series production of custom battery systems including BMS for mobile work machines and off-highway applications

Othmerding Technologies Logo

Othmerding GmbH

Ascheberg · Ascheberg-DavensbergNew on Amplifa

2010Founded
9,500 sqmFloor area of the main site, including a 3,000 sqm
HRB 17829, AG CoesfeldCommercial register
up to 15,000Charge cycles of the LiFePO₄ cell chemistry

About Othmerding Technologies

Under the Othmerding Technologies brand, Othmerding GmbH develops and manufactures battery systems for mobile work machines and off-highway applications – from analysis through concept design and prototyping to series production and after-sales support. The systems are based on thermally stable LiFePO₄ cell chemistry and include an intelligent battery management system (BMS) with monitoring, diagnostics and remote monitoring as well as integrated auxiliary functions such as PDU, DC/DC converter, on-board charger, IoT modules, thermal management and heating systems. The battery housings are made of aluminium; steel and aluminium are welded, bent and milled in-house. Customers are OEMs and operators of crane and lifting technology, off-highway and logistics vehicles, construction and industrial machinery, and municipal and special-purpose vehicles. The company was founded in 2010 and is based at its headquarters in Ascheberg in the Münsterland region, with a total floor area of 9,500 sqm, a 3,000 sqm production hall and a 600 sqm office building.

Site
Ascheberg
Processes
Development and series production of custom battery systems (incl. BMS, charging infrastructure,, Analysis & Consulting on electrification, Concept Design & Technical Engineering (voltage architecture, capacity, performance data), Development & Prototyping (design and construction of prototypes), Validation & Certification (functional, communication and load testing), Series production & after-sales service of battery systems, Welding, Bending (bending technology / press braking)
Materials
LiFePO₄ (lithium iron phosphate), Aluminium, Steel
Certificates
Defined inspection and quality standards
Founded
2010
Industries
Cranes & Lifting Technology, Off-Highway and Logistics Vehicles, Construction and Industrial Machinery, Municipal & Special-Purpose Vehicles, OEM / Mobile Work Machines
  1. 01

    Analysis & Consulting

  2. 02

    Concept Design & Technical Engineering

  3. 03

    Development & Prototyping

  4. 04

    Validation & Certification

  5. 05

    Series Production & After-Sales Service

Materials & Processes

LiFePO₄

LiFePO₄ (lithium iron phosphate)

Thermally stable cell chemistry with high safety and long service life for battery systems in mobile machinery.

Al

Aluminium

Used for lightweight, corrosion-protected battery housings as well as for welding and milling.

Stahl

Steel

Material for welded, bent and milled components produced in-house.

Locations

Ascheberg

DE

Headquarters / Production

Materials
Steel, aluminium
  • Welding
  • Bending
  • Milling
  • Assembly

Ascheberg-Davensberg

DE

Site

Industries

Cranes & Lifting TechnologyOff-Highway and Logistics VehiclesConstruction and Industrial MachineryMunicipal & Special-Purpose VehiclesOEM / Mobile Work Machines

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Development and series production of custom battery systems (incl. BMS, charging infrastructure,Engineering––––LiFePO₄ (lithium iron phosphate), Aluminium
Analysis & Consulting on electrificationEngineering–––––
Concept Design & Technical Engineering (voltage architecture, capacity, performance data)Engineering–––––
Development & Prototyping (design and construction of prototypes)Engineering–––––
Validation & Certification (functional, communication and load testing)Testing–––––
Series production & after-sales service of battery systemsAssembly–––––
WeldingJoining––––Steel, Aluminium
Bending (bending technology / press braking)Forming––––Steel, Aluminium
MillingMachining––––Steel, Aluminium
Assembly (commissioning, assembly work)Assembly–––––
Manufacture of battery housings with integrated PDU & DC/DC convertersAssembly––––Aluminium
Integration of thermal management and cooling systemsAssembly–––––
Robotics (expansion into robotics since 2020)Engineering–––––

Additional services

Analysis & Consulting (electrification potential, system architecture)Concept Design & Technical EngineeringDevelopment & PrototypingValidation & CertificationSeries ProductionAfter-Sales Service (maintenance, diagnostics, support, remote monitoring)In-house manufacturing: welding, bending, milling (steel and aluminium)Charging infrastructure including DC fast-charging stations

Quality

The company defines inspection and quality standards for series use and supports approval and certification processes with test-relevant documentation and evidence.

EvidenceAscheberg
Defined inspection and quality standards

History

  1. 2010

    Founded, originating on a farm with initial welding and assembly work.

  2. 2012

    Development of first own products such as hedge trimmer attachments and lawn roller prototypes.

  3. 2014

    Presentation of the first battery-powered lawn roller at the GaLaBau trade fair.

  4. 2020

    Expansion into robotics, high-voltage technology and own battery systems.

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