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Otten – Fertigung

Metal and mechanical engineering: machining, sheet metal working, welded assemblies and special machinery from a single source

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Otten Metall- und Maschinenbau GmbH

Waldfeucht, GermanyNew on Amplifa

1999Founded
35+Employees and apprentices
approx. 14,000 m²Operational area
HRB 25404, AachenCommercial register
2nd generationFamily management

About Otten Metall- und Maschinenbau GmbH

Otten Metall- und Maschinenbau GmbH was founded in 1999 by master metalworker Christoph Otten and is now run in its second generation together with his sons Daniel and Jens Otten. At the main site in the Waldfeucht-Bocket industrial estate, more than 35 employees and apprentices work on an area of around 14,000 m² with a production hall of approximately 2,100 m². The company manufactures machined parts to sample or drawing (turning up to Ø830 x 4000 mm, milling up to 4500 mm, sawing up to Ø450 mm, surface grinding up to 900 x 500 mm), sheet metal parts by waterjet and laser cutting, as well as assembled and welded assemblies from one-off pieces to series production. In addition, Otten implements steel structures, machine, plant and special machinery construction including electronics, hydraulics, pneumatics and control technology from PLC to CNC, as well as maintenance and repair, also mobile on site. Materials processed include steel, stainless steel, aluminium, bronze, brass and plastics. Customers come from industry, construction and civil engineering as well as from the private sector; delivery and installation are carried out with the company's own vehicle fleet.

Site
Waldfeucht
Processes
Machining technology (sawing, milling, turning, surface grinding), Sawing, Milling, Turning, Surface grinding, Vibratory finishing, Waterjet cutting, Laser cutting
Materials
Steel, Stainless steel, Aluminium, Bronze, Brass, Plastics, Waterjet cutting, Laser cutting
Certificates
Certified master and welding specialist company, Master and welding specialist company (certified)
Founded
1999
Employees
35+
Industries
Industry, Mechanical and plant engineering, Construction, Civil engineering, Private customers
  1. 01

    Planning & Design (3D-CAD)

  2. 02

    Sheet metal working (waterjet/laser cutting)

  3. 03

    Machining (sawing, turning, milling, surface grinding)

  4. 04

    Welded assembly and assembly manufacturing

  5. 05

    Electronics, hydraulics, pneumatics & control technology

  6. 06

    Commissioning, installation and delivery

Materials & Processes

St

Steel

Main material for machining, welded assemblies, steel construction and trench shoring systems.

VA

Stainless steel

For corrosion-resistant machined parts and assemblies.

Al

Aluminium

Light-metal machining in CNC turning and milling to drawing.

Ms

Brass

Machining of brass parts to sample or drawing.

Bz

Bronze

Machining of bronze, e.g. for sliding and wear parts.

Ku

Plastics

Machining of engineering plastics.

WSJ

Waterjet cutting

Cold precision cutting for almost all materials, including sensitive and multi-layer materials.

LAS

Laser cutting

Fine contours and high cut quality for complex geometries.

Locations

Standort Waldfeucht

Waldfeucht

DE

Main site: administration, machining, sheet metal working, welding and assembly manufacturing, machine and plant

Part weight / size
Turning up to Ø830 x 4000 mm; milling up to 4500 mm
Lot size
One-off pieces to series production
Materials
Steel, stainless steel, aluminium, bronze, brass, plastics
  • 5x band sawing machine (automatic)
  • 4x semi-automatic band saw
  • 7x CNC machining centre (milling)
  • 4x CNC turning machine (Ø5–Ø200 mm)
  • 9x CNC lathe (Ø20–Ø830 mm)
  • 3x conventional lathe
  • 1x surface grinding machine (900 x 500 mm)
  • Vibratory finishing system
  • Waterjet cutting system
  • Laser cutting system
  • Circular and longitudinal welding systems

Components & Services

Machined components to drawing
Machined components to drawingCNC turning/milling · Industry
Welded assembly
Welded assemblyAssembly manufacturing · Mechanical engineering
Special machine / plant component
Special machine / plant componentSpecial machinery construction · Plant engineering

Inside the production

Manufacturing at the Waldfeucht site
Manufacturing at the Waldfeucht site
Welding and assembly manufacturing
Welding and assembly manufacturing
Machine and plant engineering
Machine and plant engineering

Industries

IndustryMechanical and plant engineeringConstructionCivil engineeringPrivate customers

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Machining technology (sawing, milling, turning, surface grinding)Machining–Milling up to 4500 mm––Steel, Stainless steel, Aluminium, Bronze, Brass, Plastics
SawingMachining–up to Ø450 mm––Steel, Stainless steel, Aluminium, Bronze, Brass, Plastics
MillingMachining–up to 4500 mm––Steel, Stainless steel, Aluminium, Bronze, Brass, Plastics
TurningMachining–up to Ø830 x 4000 mm––Steel, Stainless steel, Aluminium, Bronze, Brass, Plastics
Surface grindingMachining–up to 900 x 500 mm × 500 mm–––
Vibratory finishingSurface–––––
Waterjet cuttingMachining––––almost all materials
Laser cuttingMachining–––––
Plate cuttingMachining–––––
Edge bending (folding)Forming–––––
Flame cuttingMachining–––––
Welded assemblies (circular and longitudinal welding)Joining–––One-off piece – Series productionSteel
Assembly manufacturing (assembled assemblies)Assembly–––One-off piece – Series production–
Metal & steel construction (steel structures, stair and railing construction, platforms, stages,Joining––––Steel
Machine & plant engineering / special machinery constructionAssembly–––––
Electronics, hydraulics & pneumatics, control technology (PLC to CNC)Engineering–––––
Planning, consulting, development & design (3D-CAD)Engineering–––––
Maintenance & repair (spare parts manufacturing, mobile on-site service)Assembly–––––
Civil engineering technology (trench shoring systems)Engineering––––Steel
Surface technologySurface–––––

14 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Automatic band saw–5Sawing up to Ø450 mm–Waldfeucht
Semi-automatic band saw–4Sawing up to Ø450 mm–Waldfeucht
CNC machining centre (milling)–7Milling up to 4500 mm–Waldfeucht
CNC turning machine (automatic)–4Ø5 to Ø200 mm–Waldfeucht
CNC lathe–9Ø20 to Ø830 mm–Waldfeucht
Conventional lathe–3––Waldfeucht
Surface grinding machine–1up to 900 x 500 mm–Waldfeucht
Vibratory finishing system––––Waldfeucht
Waterjet cutting system––––Waldfeucht
Laser cutting system––––Waldfeucht
Guillotine shear––––Waldfeucht (via partner)
Press brake––––Waldfeucht (via partner)
Flame cutting system––––Waldfeucht (via partner)
Circular and longitudinal welding systems–several––Waldfeucht

Additional services

Planning & Design (3D-CAD)Metal & steel constructionAssembly manufacturing (welded assemblies, one-off pieces to series)Machining technology (CNC turning, milling, sawing, surface grinding)Sheet metal working (waterjet cutting, laser cutting, edge bending, flame cutting, guillotineMachine & plant engineering / special machinery constructionMaintenance & repair (including mobile on-site service)Civil engineering technology (trench shoring systems)Electronics, hydraulics & pneumaticsControl technology (PLC to CNC)Commissioning and on-site installationDelivery and installation with own vehicle fleet

Quality

Otten is a certified master and welding specialist company and, according to its own statements, guarantees quality, precision and reliability – from consulting through planning to execution.

EvidenceWaldfeucht
Master and welding specialist company (certified)

History

  1. 1999

    Foundation of Otten Metall- und Maschinenbau GmbH by master metalworker Christoph Otten.

  2. Management in the second generation by Christoph Otten and his sons Daniel and Jens Otten; ongoing growth phase with extension building.

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