Contract manufacturing with waterjet cutting, micro waterjet cutting and precision grinding from blanking to precision parts
PAULI AQUATEC GmbH
Grainet (Bavaria)New on Amplifa
About PAULI AQUATEC
PAULI AQUATEC GmbH in Grainet is a contract manufacturer specializing in waterjet cutting, micro waterjet cutting and grinding processes. Its range of services includes double-disc grinding, cylindrical grinding, surface grinding, CNC milling and CNC turning, welding, deburring with vibratory finishing and drying, as well as the assembly of modules. In addition, the company offers design and prototype development, enabling parts to be manufactured from prototype to series production. The integration of the individual technologies – machining, waterjet technology and welding technology – enables the economical production of parts from blanking to the finished precision part. Quality assurance is carried out in accordance with DIN EN ISO 9001:2015 with extensive metrology including a coordinate measuring machine with a measuring range of 1200 x 700 x 600 mm and optical measuring devices. The company operates as a family business with a lean organizational structure and is closely connected with PAULI & RAAB GmbH at the same location.
- Site
- Grainet
- Processes
- Waterjet cutting, Micro waterjet cutting, Double-disc grinding, Cylindrical grinding, Surface grinding, Deburring / vibratory finishing / drying, Metrology, CNC milling
- Materials
- Waterjet cutting, Micro waterjet cutting, Double-disc grinding, Cylindrical grinding, Surface grinding, CNC milling and CNC turning, Welding, Deburring / vibratory finishing / drying
- Certificates
- DIN EN ISO 9001:2015, ISO 9001:2015
- 01
Design
- 02
Prototypes
- 03
Waterjet cutting / Micro waterjet cutting
- 04
CNC milling / CNC turning
- 05
Grinding (double-disc, cylindrical, surface grinding)
- 06
Welding
- 07
Deburring / vibratory finishing / drying
- 08
Metrology
- 09
Module assembly
Processes and Machining
Waterjet cutting
Cutting of sheets and plates without thermal influence on the material.
Micro waterjet cutting
Cutting of fine contours and narrow webs with microjet technology.
Double-disc grinding
Simultaneous two-sided grinding of workpieces to achieve plane parallelism and fine dimensions.
Cylindrical grinding
Finishing of rotationally symmetrical parts with high tolerance requirements.
Surface grinding
Producing flat, dimensionally accurate surfaces on workpieces.
CNC milling and CNC turning
Machining of individual parts and series on CNC-controlled machines.
Welding
Joining of components and modules up to the finished component.
Deburring / vibratory finishing / drying
Edge treatment and surface refinement after the machining process.
Metrology
Testing of product and process quality with calibrated measuring and testing equipment.
Design and prototypes
Development of parts from the first prototype to series production.
Locations
Grainet
DEManufacturing (waterjet cutting, grinding, machining, metrology)
- Waterjet cutting systems
- CNC-controlled milling and turning machines
- Grinding machines (double-disc, cylindrical, surface grinding)
- Coordinate measuring machine (1200 x 700 x 600 mm)
Components
Inside the production
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Waterjet cuttingMachining | – | – | – | – | – |
| Micro waterjet cuttingMachining | – | – | – | – | – |
| Double-disc grindingMachining | – | – | – | – | – |
| Cylindrical grindingMachining | – | – | – | – | – |
| Surface grindingMachining | – | – | – | – | – |
| Deburring / vibratory finishing / dryingSurface treatment | – | – | – | – | – |
| MetrologyTesting | – | – | – | – | – |
| CNC millingMachining | – | – | – | – | – |
| CNC turningMachining | – | – | – | – | – |
| DesignEngineering | – | – | – | – | – |
| Module assemblyAssembly | – | – | – | – | – |
| PrototypesEngineering | – | – | – | – | – |
| WeldingJoining | – | – | – | – | – |
1 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Coordinate measuring machine | – | – | 1200 x 700 x 600 mm | – | Grainet |
Additional services
Quality
Quality assurance in accordance with DIN EN ISO 9001:2015 includes calibrated measuring equipment from calipers to a coordinate measuring machine (measuring range 1200 x 700 x 600 mm) as well as optical measuring devices to ensure compliance with specified tolerances.
| Evidence | Grainet |
|---|---|
| ISO 9001:2015 |
History
- 2023
The municipality of Grainet receives the seal of quality "Heimatdorf 2023"; the company supports the award of the location