Sheet metal processing, laser welding and quality services for metal components and assemblies
Phoenix Industry Solutions GmbH
Hofäckerstraße 9, 88697 Bermatingen-Ahausen (DE)New on Amplifa
About Phoenix Industry Solutions
Phoenix Industry Solutions GmbH is a metal processing company based in Bermatingen-Ahausen (Baden-Württemberg) and positions itself as a full-service provider for sheet metal processing and welding technology. Its service portfolio includes laser cutting, edge bending and folding, laser welding, TIG and MIG/MAG welding, thread cutting, sawing and turning, as well as the assembly of mechanical assemblies. In addition, the company offers surface treatment through sand and glass bead blasting, repair of cast parts including mobile on-site laser welding, and quality services such as inspection, sorting and measurement services throughout Europe. Production is carried out to customer data in steel, stainless steel and aluminium – from single parts and prototypes to large-scale series. According to its own statements, the company serves more than 104 customers, including automotive OEMs, racing teams, the rail vehicle, aerospace and wind and solar energy industries, mechanical engineering and trades. The company is certified to ISO 9001:2015, DIN EN 15085-2 (rail vehicle welding, class CL2) and DIN EN ISO 3834-2.
- Site
- Bermatingen-Ahausen
- Processes
- Laser cutting, Edge bending/folding, Laser welding, Mobile laser welding (on-site repair, repair of cast parts), TIG welding, MAG welding (MIG/MAG), Assembly assembly / assembly manufacturing, Sand blasting
- Materials
- Steel, Stainless steel, Aluminium, Cast parts
- Certificates
- ISO 9001:2015, DIN EN 15085-2 (CL2), DIN EN ISO 3834-2, DIN EN 15085-2 (rail vehicles, class CL2), DIN EN ISO 3834-2 (welding quality), IATF 16949
- Industries
- Automotive industry (OEMs), Racing / motorsport, Rail vehicles, Aerospace, Energy (wind and solar), Mechanical engineering
- 01
Order intake and data preparation
- 02
Laser programming
- 03
Laser cutting / edge bending / folding
- 04
Welding (laser, TIG, MIG/MAG)
- 05
Surface treatment (blasting)
- 06
Assembly of assemblies
- 07
Quality inspection and measurement services
- 08
Delivery
Materials & Processes
Steel
Base material for laser cutting, edge bending and welded assemblies
Stainless steel
TIG and MIG/MAG welding for demanding industrial applications
Aluminium
Lightweight, durable parts, among others for racing and aerospace
Cast parts
Repair and repair welding of cast parts, also mobile on-site
Locations
Bermatingen-Ahausen
DEHeadquarters and production
- Lot size
- Single parts to large series
- Materials
- Steel, stainless steel, aluminium
- LVD PHOENIX FL-3015 6kW fiber laser cutting machine with Compact Tower
- ALFlak 900 F mobile laser welding system
- LVD Easy Form 220/40 bending machine
- Bystronic ByBend Star 80/1530 bending machine
- AK BEND AS-M 90-10/3.0 three-roll sheet bending machine
- Ragnar hydr 5-24 thread cutting machine
- BERG & SCHMID GBS 242 DG AutoCut band saw
- FALKEN DPM 1070-150 hydraulic workshop press
- SMG 160 S/D manual blasting cabinet (blast chamber 1350 x 1100 x 1100 mm)
- Lissmac SBM-L1000 G1S2 grinding machine
- Ceyence coordinate measuring technology
- Vintage lathe
Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Laser cuttingMachining | – | – | – | Prototypes – Large-scale series production | Metals, Sheet metal |
| Edge bending/foldingForming | – | – | – | – | Sheet metal |
| Laser weldingJoining | – | – | – | – | Metals, Cast parts |
| Mobile laser welding (on-site repair, repair of cast parts)Joining | – | – | – | – | Cast parts |
| TIG weldingJoining | – | – | – | Single parts/small series – complex assemblies | Stainless steel, Aluminium, Steel |
| MAG welding (MIG/MAG)Joining | – | – | – | Single parts/small series – complex assemblies | Stainless steel, Aluminium, Steel |
| Assembly assembly / assembly manufacturingAssembly | – | – | – | – | – |
| Sand blastingSurface | – | 1350 mm × 1100 mm | – | – | Metal |
| Glass bead blastingSurface | – | 1350 mm × 1100 mm | – | – | Metal |
| Final inspection, sorting and measurement servicesTesting | – | – | – | – | – |
| Thread cuttingMachining | – | – | – | – | Metal |
| Sawing (band saws)Machining | – | – | – | – | Metal |
| TurningMachining | – | – | – | – | Metal |
12 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Mobile laser welding system | ALFlak ALFlak 900 F | – | – | – | Bermatingen-Ahausen |
| Fiber laser cutting machine | LVD PHOENIX FL-3015 6kW with Compact Tower | – | – | – | Bermatingen-Ahausen |
| Thread cutting machine | Ragnar hydr 5-24 | – | – | – | Bermatingen-Ahausen |
| Band saw | BERG & SCHMID GBS 242 DG AutoCut | – | – | – | Bermatingen-Ahausen |
| Lathe | Vintage lathe | – | – | – | Bermatingen-Ahausen |
| Three-roll sheet bending machine | AK BEND AS-M 90-10/3.0 | – | – | – | Bermatingen-Ahausen |
| Bending machine | LVD Easy Form 220/40 | – | – | – | Bermatingen-Ahausen |
| Bending machine | Bystronic ByBend Star 80/1530 | – | – | – | Bermatingen-Ahausen |
| Workshop press, hydraulic | FALKEN DPM 1070-150 | – | – | – | Bermatingen-Ahausen |
| Coordinate measuring technology | Ceyence | – | – | – | Bermatingen-Ahausen |
| Manual blasting cabinet | SMG 160 S/D | – | Blast chamber W x D x H = 1350 x 1100 x 1100 mm | – | Bermatingen-Ahausen |
| Grinding machine | Lissmac SBM-L1000 G1S2 | – | – | – | Bermatingen-Ahausen |
Additional services
Quality & Certification
Quality assurance includes final inspection, sorting and measurement services with coordinate measuring technology (Ceyence) – also as an external on-site service at the customer's premises throughout Europe. Certified to ISO 9001:2015, DIN EN 15085-2 (CL2) and DIN EN ISO 3834-2.
| Evidence | Bermatingen-Ahausen |
|---|---|
| ISO 9001:2015 | |
| DIN EN 15085-2 (rail vehicles, class CL2) | |
| DIN EN ISO 3834-2 (welding quality) | |
| IATF 16949 |