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POLYTEX – Fertigung

Development, manufacture and distribution of machines and systems for sample making in the textile industry

POLYTEX Logo

Polytex AG

Schönenwerd (CH), headquarters · subsidiaries in Italy and IndiaNew on Amplifa

1949Founded
202475 years of Polytex
100+countries with activity
60+local sales agencies
3locations (Switzerland, Italy, India)

About Polytex

Polytex AG is a private Swiss company headquartered in Schönenwerd that has specialised in sample making since 1949. Its programme covers the development, design, manufacture, worldwide distribution and servicing of sample collection machines and devices: from simple hand-held devices through pinking sample cutters and gluing machines to fully automatic high-performance sample production lines and robotic systems. The range covers rough cutting, edge fixing, fine cutting, glue application and gluing, yarn winding and assembly, extending to complete sample production systems for shade cards, hanging collections, sample books, memos, TAGs, waterfall collections and yarn samples. The offer is complemented by consumables such as heat-sealing paper, nonwoven and fabric, self-adhesive tapes, cutting mats, pinking blades and a blade re-sharpening service. Customers are textile, fabric, wallpaper, paint, leather and laminate manufacturers as well as sample factories in more than 100 countries, served via over 60 local sales agencies and subsidiaries in Italy and India.

Site
Schönenwerd
Processes
Rough cutting directly from the fabric roll (work tables, electric shears, rotary knife,, Fine cutting with pinking sample cutting machines (pinking or straight cut), Edge fixing / paper backing (self-adhesive tapes, chain stitching, hot laminating), Hot laminating of textiles with heat-sealing paper, nonwoven and fabric (KP IV), application of, Glue application / gluing (screen-printing gluing units and screen gluing machine with cold glue), Flat gluing of samples onto shade cards (universal gluing machines, gluing robots, production lines), "Waterfall" gluing (semi-automatic FC/FB up to fully automatic production line FX), Winding of yarn samples (single-colour tongues up to fully automatic multicolour cards)
Materials
Textiles / fabrics of all kinds, Garment fabrics, Home textiles, Upholstery fabrics, Upholstery and curtain fabrics, Velour, Yarn (all yarn counts), Leather
Certificates
ISO 9001
Founded
1949
Industries
Textile manufacturers, Fabric manufacturers, Wallpaper manufacturers, Paint manufacturers, Leather manufacturers, Laminate manufacturers
  1. 01

    Development and design

  2. 02

    Manufacture of machines and devices

  3. 03

    Worldwide distribution via subsidiaries and sales agencies

  4. 04

    Installation by service technicians

  5. 05

    Training of operating personnel

  6. 06

    Maintenance, customer service and consumables

Materials and processes

TEX

Textiles and fabrics of all kinds

Main processing material for cutting, edge fixing, gluing and yarn samples.

KU

Plastics and plastic films

Processable on guillotine knife, rotary knife and pinking sample cutting machines.

LE

Leather and imitation leather

Cutting of samples on ZP-V and ZL cutting machines.

PA

Paper, nonwoven and laminates

Shade cards, wall coverings and heat-sealing materials as backing and laminating material.

GA

Yarn (all counts)

Winding material for yarn sample tongues and multicolour shade cards.

Locations

Schönenwerd

CH

Headquarters, development and production

  • Pinking sample cutting machines ZO–ZL
  • Laminating press KP IV
  • Gluing robot VB
  • High-speed production line KX
  • Yarn winding machine MW
  • Digital shade card printing machine DT5

Machines and systems

Rough cutting machines
Rough cutting machinesCutting machines · Textile
Pinking sample cutting machines
Pinking sample cutting machinesFine cutting · Textile
Glue application machines
Glue application machinesScreen-printing gluing units · Shade cards
Flat gluing machines
Flat gluing machinesShade card gluing · Shade cards
Waterfall machines
Waterfall machinesSemi- and fully automatic · Home textiles
Yarn winding machines
Yarn winding machinesWinding · Yarn samples
Assembly machines
Assembly machinesStitching, drilling, folding · Collection production

Inside the production

Shade cards
Shade cards
Hanging collections
Hanging collections
Sample books
Sample books
Memos
Memos
TAGs
TAGs
Waterfall collections
Waterfall collections
Waterfall cards
Waterfall cards
Yarn samples
Yarn samples
Polytex Sample Making Systems
Polytex Sample Making Systems

Industries

Textile manufacturersFabric manufacturersWallpaper manufacturersPaint manufacturersLeather manufacturersLaminate manufacturersSample factories

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Rough cutting directly from the fabric roll (work tables, electric shears, rotary knife,Cutting––––Textiles, Plastics
Fine cutting with pinking sample cutting machines (pinking or straight cut)Cuttinghigh precision thanks to guide ruler with millimetre scaleup to 1620 mm cutting length (ZL)–up to 50 cutting strokes per minuteFabrics of all kinds, Textile wallpapers, Leather, Imitation leather, Plastic films, Felt goods, Carpets
Edge fixing / paper backing (self-adhesive tapes, chain stitching, hot laminating)Joining–––1- to 4-sided fixingTextiles, Home textiles, Upholstery fabrics
Hot laminating of textiles with heat-sealing paper, nonwoven and fabric (KP IV), application ofJoining––––Textiles
Glue application / gluing (screen-printing gluing units and screen gluing machine with cold glue)Joiningprecise glue pattern thanks to hand-cut filmsup to 1170 x 550 mm (AV)––Sample materials of all kinds, Paper (shade cards)
Flat gluing of samples onto shade cards (universal gluing machines, gluing robots, production lines)Joiningprecise singulation, transport and positioningcards up to max. 5 pages DIN A4 (KX)–up to 1800 cards per hourColour samples of all kinds, paper-laminated fabric samples, Laminates, Wall coverings
"Waterfall" gluing (semi-automatic FC/FB up to fully automatic production line FX)Joiningprecise alignment thanks to electronic feedBacking material POLYTAPE 49 cm width,–up to 99 storable collections (FB)Home textiles, Velour, Wallpaper, Paper, Leather, Imitation leather, Wall coverings, Garment fabrics
Winding of yarn samples (single-colour tongues up to fully automatic multicolour cards)Assembly–––1 yarn colour (single-colour tongue) – up to 20 yarn colours per sample cardYarn of all counts
Assembly and finishing of the collections (stitching, gluing, drilling, folding, printing)Assembly––––Textile, Leather, Paper, Plastics
Production of shade cardsAssembly––––Material and colour ranges of all kinds
Production of hanging collections (garment fabric samples)Assembly––––Garment fabrics
Production of sample booksAssembly–any size––any kind of materials
Production of memos (edges cut straight, pinked, framed or over-stitched)Assembly––––depending on material
Production of TAGsAssembly––––all materials
Production of "waterfall" collections and "waterfall" cards (glued flat or draped)Assembly––––Upholstery and curtain fabrics
Labelling of waterfall collections (LA)Assemblyexact application––up to 3600 labels/hWaterfall strips
Digital shade card printing (DT5)Surface treatment––––Cards
Development, design, manufacture, distribution and servicing of sample collection machines andEngineering–––––
Re-sharpening service for straight-cut and pinking bladesCuttingabsolutely precise sharpening––––

36 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Roll trough (unwinding aid for fabric rolls)Polytex AG RM–adjustable side guides, freewheel brake; optionally mobile–Schönenwerd, Switzerland
Automatic cutting machine with travel and stroke automationPolytex AG AA-5000–––Schönenwerd, Switzerland
Manual cutting machinePolytex AG AA-2000–––Schönenwerd, Switzerland
Electric shearsPolytex AG FAVORIT–––Schönenwerd, Switzerland
Rotary knife machine (floor-standing model with roll foot, for multiple plies)Polytex AG USM-G–––Schönenwerd, Switzerland
Guillotine knife machinePolytex AG KM-5S–––Schönenwerd, Switzerland
Fully automatic through-feed laminating press (hot laminating)Polytex AG KP IV–adjustable pressing pressure, variable belt speed, separate upper/lower belt temperature–Schönenwerd, Switzerland
Automatic edge fixing machine (tape applicator for self-adhesive tapes)Polytex AG KF–infinitely variable unwinding speed–Schönenwerd, Switzerland
Chain-stitch machine (edge fixing with sewing machine Juki MO6800)Polytex AG KR–1- to 4-sided fixing; sewing machine Juki MO6800–Schönenwerd, Switzerland
Manual pinking sample cutting machinePolytex AG ZO–blade length 500 mm / stroke 25 mm–Schönenwerd, Switzerland
Pinking sample cutting machine with light-flywheel drivePolytex AG ZH–blade length 500 mm / stroke 50 mm–Schönenwerd, Switzerland
Electric pinking sample cutting machine (80 cm cutting width)Polytex AG ZM–blade length 800 mm / stroke 50 mm–Schönenwerd, Switzerland
Electric pinking sample cutting machine with semi-/fully automatic double feedPolytex AG ZE–blade length 800 mm / stroke 50 mm; 32 cutting strokes/min–Schönenwerd, Switzerland
High-precision pinking sample cutting machine for materials of all kindsPolytex AG ZP-V–blade length 1020 mm / stroke 65 mm; 30 resp. 50 cutting strokes/min–Schönenwerd, Switzerland
High-precision pinking sample cutting machine with rotary table, modular designPolytex AG ZL–blade length 1620 mm / stroke 100 mm–Schönenwerd, Switzerland
Semi-automatic screen-printing gluing unitPolytex AG AX–area up to 650 x 420 mm–Schönenwerd, Switzerland
Semi-automatic screen-printing gluing unitPolytex AG AG–area up to 1100 x 420 mm–Schönenwerd, Switzerland
Fully automatic screen-printing gluing machinePolytex AG AV–card format up to max. 1170 x 550 mm–Schönenwerd, Switzerland
Universal gluing machine for shade cardsPolytex AG EL–––Schönenwerd, Switzerland
Universal gluing machine for shade cardsPolytex AG EX–––Schönenwerd, Switzerland
High-speed large-card production line (fully automatic)Polytex AG KX–cards up to max. 5 pages DIN A4–Schönenwerd, Switzerland
Shade card gluing robot (fully automatic, fully autonomous, robotics concept)Polytex AG VB–––Schönenwerd, Switzerland
Fully automatic sample gluing system (TAG system)Polytex AG KE–––Schönenwerd, Switzerland
Memo labelling machine (semi-automatic, 2 machines operable by one person)Polytex AG MK–––Schönenwerd, Switzerland
Semi-automatic "waterfall" gluing machinePolytex AG FC–Backing material POLYTAPE: rolls 49 cm width, 70 m length; glue-coated width 45 cm–Schönenwerd, Switzerland
Semi-automatic "waterfall" machinePolytex AG FB–Storage of up to 99 collections; optionally with labelling system LA–Schönenwerd, Switzerland
Automatic labelling system for waterfall collectionsPolytex AG LA–up to 3600 labels/h–Schönenwerd, Switzerland
Semi-automatic hanging collection machinePolytex AG MB–programmable electronic feed, multiple utilization–Schönenwerd, Switzerland
Fully automatic sample gluing machine for "waterfall" and hanging collectionsPolytex AG FX–freely programmable control–Schönenwerd, Switzerland
Semi-automatic yarn sample winding machinePolytex AG FL–simultaneous production of 3 yarn sample tongues; all yarn counts–Schönenwerd, Switzerland
Fully automatic multi-spindle yarn winding machinePolytex AG MW–up to 15, optionally up to 20 yarn colours per sample card–Schönenwerd, Switzerland
Electric multiple stitching machinePolytex AG SE–––Schönenwerd, Switzerland
Roller gluing machine for "waterfall" stripsPolytex AG CP–––Schönenwerd, Switzerland
Fabric drilling machinePolytex AG BO–––Schönenwerd, Switzerland
Folding unit (sample scarf folding device, zigzag folding, 6- or 8-ply)Polytex AG FO–folding width freely adjustable–Schönenwerd, Switzerland
Digital shade card printing machinePolytex AG DT5–––Schönenwerd, Switzerland

Additional services

Development, design and manufacture of sample collection machinesWorldwide distributionMaintenance and customer serviceInstallation of new machines by service techniciansTraining of operating personnelConsumables (heat-sealing paper/nonwoven/fabric, self-adhesive tapes, labels,Cutting mats (RITEX, DUROTEX)Pinking blades (disposable and re-sharpenable)Blade re-sharpening serviceCustom-made bladesSample production systems (shade cards, hanging collections, sample books, memos, TAGs,

Quality

New machines are installed by in-house service technicians who also train the operating personnel; a worldwide customer service is available for rapid assistance. Precise precision features such as guide rulers with millimetre scale and laser cutting indicators ensure the cutting accuracy of the machines.

EvidenceSchönenwerd
ISO 9001

History

  1. 1949

    Foundation of Polytex; active in sample making since 1949

  2. 2024

    75 years of Polytex (1949–2024) – '75 years of excellence'

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