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IPS Schoeller – Fertigung

Product development, model making and prototype construction in Fürth – from the idea through CAD design to the first sample

IPS Schoeller Logo

Produktentwicklung Schoeller

FürthNew on Amplifa

FürthLocation Benno-Strauß-Straße 5c
Single pieces through to series supportLot sizes
Leif SchoellerManagement

About Produktentwicklung Schoeller

Produktentwicklung Schoeller is an engineering office and model-making business in Fürth offering product development, industrial design, 3D/CAD design, model making and prototype construction. The company supports products from the idea through the concept and design phase to the development of production-ready designs, produces first samples and arranges manufacturing partners for small and large series. Its own manufacturing includes CNC milling of wood, plastics and metals, laser cutting and engraving, CNC hot-wire cutting of foams, painting, laminating of GFRP and CFRP as well as silicone mould making and vacuum casting. In addition to wood-based materials and a broad spectrum of plastics, materials processed also include metals such as steel, stainless steel, aluminium, brass and copper as well as fibre composites and resins. Reference projects come from wind energy, automotive, consumer goods and rail transport, including a frost warning system for rotor blade electronics (fos4X), a locomotive model for SBB Cargo and demonstrators with Kurz/Poly-IC.

Site
Fürth
Processes
Model making, Prototype construction, Product development (from idea to small and large series), Industrial design, 3D / CAD design, Rapid prototyping, CNC milling, Laser cutting and engraving
Materials
Solid wood, Particleboard, MDF panels, HDF panels, Multiplex panels, Beech multi-layer panels, Propeller wood, ABS (acrylonitrile butadiene styrene)
Industries
Wind energy, Automotive, Consumer goods, Rail transport
  1. 01

    Concept development

  2. 02

    Industrial design

  3. 03

    3D/CAD design

  4. 04

    Model and prototype construction

  5. 05

    First samples / product testing

  6. 06

    Series support

Materials and Processes

HOLZ

Wood-based materials

Solid wood, MDF, HDF, multiplex and beech multi-layer panels for model and mould making

KUNST

Engineering plastics

ABS, PS, PMMA, PC, POM, PE, PA and PTFE as sheet and block material for prototypes

PU

PU/PUR and epoxy resin

Resins for vacuum casting and atmospheric casting from silicone moulds

GFK

Fibre composites

GFRP, CFRP, aramid and NFC using laminating processes, unidirectional or bidirectional

STAHL

Metals

Steel, stainless steel, aluminium, brass and copper, partly also as powder in rapid prototyping

RP

Rapid prototyping

Powder-form plastics such as PA and ABS as well as PUR and metal powder for additive processes

Locations

Standort Fürth

Fürth

DE

Development and prototype construction

Lot size
Single pieces through to series support
Materials
Wood, plastics, metals, fibre composites
  • CNC milling
  • Laser cutting and engraving
  • CNC hot-wire cutting
  • Laminating processes
  • Vacuum casting

Components and Samples

Prototype frost warning system for rotor blade electronics
Prototype frost warning system for rotor blade electronicsGFRP laminate and steel construction · Wind energy
Touch-terminal demonstrator with leather surface
Touch-terminal demonstrator with leather surfaceHand-laminated GFRP · Automotive

Inside the production

Produktentwicklung Schoeller, Fürth
Produktentwicklung Schoeller, Fürth

Industries

Wind energyAutomotiveConsumer goodsRail transport

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Model makingEngineering–––1 – 1–
Prototype constructionEngineering–––––
Product development (from idea to small and large series)Engineering–––––
Industrial designEngineering–––––
3D / CAD designEngineering–––––
Rapid prototypingAdditive––––PA, ABS, PUR, Metals in powder form
CNC millingMachining––––Wood, Plastics, Metals
Laser cutting and engravingSurface–––––
CNC hot-wire cuttingForming––––Plastics (foam/styrofoam)
PaintingSurface–––––
Laminating processes in GFRP and CFRPJoining––––GFRP, CFRP, Aramid, NFC
Silicone mould making and vacuum castingCasting––––Silicone, PU/PUR, Epoxy resin
Welding of steel constructionsJoining––––Steel
Production of first product samples (first samples)Assembly–––––

Additional services

Product developmentIndustrial design3D/CAD designModel makingPrototype constructionRapid prototypingPaintingLaminating processes (GFRP/CFRP)Silicone mould making and vacuum castingCNC millingLaser cutting and engravingCNC hot-wire cuttingConcept developmentProduct testingSample makingSmall and large series support

Reference customers

SBB Cargofos4XKurzPoly-ICElektron Weissenohepeople components Weissenohe

Project History

  1. 2017

    Frost warning system for fos4X, BlueFreedom as well as leather surface for a touch terminal from Kurz/Poly-IC

  2. 2018

    Model of a three-axle locomotive for SBB Cargo; gas springs for a trade fair

  3. 2021

    Contribution to product development; development of water rotors

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