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Profiroll – Fertigung

Develops and manufactures rolling machines and rolling tools for profile, thread, spline and ring rolling technology.

Profiroll Logo

Profiroll Technologies GmbH

Bad Düben (DE)New on Amplifa

1Location (Bad Düben)
15 %Weight reduction on components with ptlite
4Rolling technologies in the portfolio

About Profiroll

Profiroll Technologies is a mechanical engineering company based in Bad Düben, Saxony, specializing in cold forming by rolling. The product portfolio includes technologies and systems for profile and thread rolling, spline rolling for serrations and gear teeth, ring rolling technology, and the associated tool technology (Die Technology) with rolling tools and rolling segments. The processes enable the cold forming of threads, profiles, gears and rings; the company's technology is used, among others, by manufacturers in the aerospace and mechanical engineering sectors. An example of in-house development is ptlite, a process and tool concept for optimized thread run-outs, which in aerospace applications is said to enable weight reductions of up to 15 percent on components. In addition to machine and tool technology, the company offers support in process development in the field of cold forming and is represented internationally at trade fairs such as IMTEX in Bengaluru.

Site
Bad Düben
Processes
Profile and Thread Rolling Technology (Profil- und Gewinderollen), Spline Rolling Technology (Verzahnungswalzen), Ring Rolling Technology (Ringwalzen), Die Technology (rolling tools / rolling segments), Profile rolling technology, Thread rolling technology, Spline rolling technology, Ring rolling technology
Materials
Profile and Thread Rolling Technology, Spline Rolling Technology, Ring Rolling Technology, Tool Technology (Die Technology)
Industries
Aerospace, Mechanical engineering, Cold forming, Machine tool manufacturing
  1. 01

    Tool technology (rolling tools, rolling segments)

  2. 02

    Profile rolling technology

  3. 03

    Thread rolling technology

  4. 04

    Spline rolling technology

  5. 05

    Ring rolling technology

Technologies & Processes

PRW

Profile and Thread Rolling Technology

Cold rolling of profiles and threads on cylindrical workpieces.

SRW

Spline Rolling Technology

Manufacture of splines and gears by rolling forming.

RRW

Ring Rolling Technology

Production of ring-shaped components by ring rolling.

DIE

Tool Technology (Die Technology)

Development and manufacture of rolling tools and rolling segments for the rolling processes.

Locations

Standort Bad Düben

Bad Düben

DE

Headquarters and production site

Components & Applications

Optimized thread run-out ptlite
Optimized thread run-out ptliteThread rolling technology · Aerospace
Ball screw thread
Ball screw threadThread rolling technology · Mechanical engineering

Inside the production

Profiroll eRolling
Profiroll eRolling
Cylindrical tools from tool manufacturing
Cylindrical tools from tool manufacturing
Trade fair presence IMTEX 2025, Bengaluru
Trade fair presence IMTEX 2025, Bengaluru
VDW summer meeting with plant tour in Bad Düben
VDW summer meeting with plant tour in Bad Düben
Insight into production
Insight into production

Industries

AerospaceMechanical engineeringCold formingMachine tool manufacturing

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Profile and Thread Rolling Technology (Profil- und Gewinderollen)Forming–––––
Spline Rolling Technology (Verzahnungswalzen)Forming–––––
Ring Rolling Technology (Ringwalzen)Forming–––––
Die Technology (rolling tools / rolling segments)Forming–––––

Additional services

Profile rolling technologyThread rolling technologySpline rolling technologyRing rolling technologyTool technology (Die Technology)

Reference customers

VDW (Verein Deutscher Werkzeugmaschinenfabriken, visit reference)

History

  1. 2025

    Participation in IMTEX 2025 in Bengaluru (January 23–29) with a successful trade fair presence.

  2. 2025

    Presentation of the product innovation ptlite for optimized thread run-outs in aerospace; up to 15% weight reduction on components.

  3. 2026

    VDW summer meeting at Profiroll in Bad Düben on June 19 and 20, 2026, with a plant tour and technical discussions.

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