Owner-managed robotics service provider for robot programming, safety acceptance and commissioning with KUKA, FANUC and Yaskawa.
RoboPower Solutions – Jan Bremauer
Albershausen / GöppingenNew on Amplifa
About us
RoboPower Solutions is an owner-managed robotics service provider run by Jan Bremauer, based in Albershausen near Göppingen (Baden-Württemberg). The company offers robot programming and commissioning for KUKA (KRL on KRC4/KRC5), FANUC (TP, Karel on R-30iB/iD) and Yaskawa Motoman (YRC1000), as well as cross-manufacturer safety acceptance with SafeOperation 3.4, DCS and FSU. Further services include offline simulation (KUKA.Sim, Roboguide, MotoSim EG-VRC), 3D camera-based bin picking with Keyence sensor technology, CNC automation and machine loading, plus commissioning and project management through to start of production, including PROFINET/PLC integration. A key focus is the Thai and Southeast Asian market, based on several years of on-site project experience and English language skills. Customers come from the automotive, mechanical engineering and plant engineering sectors; project references include Mercedes-Benz AG, GROB-WERKE, EMAG, Festool, SEW-Eurodrive, Eldec, Schmidt Automotive and Hawle Armaturen. Area of operation is Germany as well as international, on-site or remote, in German and English.
- Site
- Albershausen
- Processes
- KUKA robot programming & commissioning (KRL, KRC4/KRC5), FANUC robot programming & commissioning (TP, Karel), Yaskawa Motoman robot programming & commissioning, Safety acceptance (SafeOperation 3.4, DCS, FSU), INTEGRA W7 standardization / OEM release KUKA KRC5, Commissioning & project management through to production readiness (PROFINET/PLC integration), CNC automation & machine loading (Thailand/SEA), 3D bin picking (Keyence camera, point cloud capture)
- Materials
- KUKA robot programming (KRL, KRC4/KRC5), FANUC robot programming (TP, Karel), Yaskawa Motoman robot programming, Safety acceptance (SafeOperation 3.4, DCS, FSU), INTEGRA W7 (Mercedes-Benz OEM standard), 3D bin picking (Keyence camera), Commissioning & project management, CNC automation & machine loading
- Certificates
- KUKA Robot Programming 1 (2019), KUKA commissioning KRC4 (2019), KUKA SafeOperation 3.x (2021), KUKA Robot Programming 2 (2021), FANUC HandlingTool (2020), FANUC DCS (2020), FANUC Karel (2021), Yaskawa YRC generation (2021), Yaskawa FSU Safety YRC1000 (2021), INTEGRA W7 (Mercedes-Benz OEM standard, 2023), KUKA: Robot Programming 1 & 2, commissioning KRC4, SafeOperation 3.x, FANUC: HandlingTool, DCS, Karel, Yaskawa: YRC generation, FSU Safety YRC1000, Professional liability insurance active
- Employees
- 1
- Industries
- Automotive, Mechanical engineering, Plant engineering, Manufacturing automation
- 01
On-site requirements analysis
- 02
Concept & ROI calculation
- 03
Offline simulation
- 04
Robot programming
- 05
Commissioning & PROFINET/PLC integration
- 06
Safety acceptance
- 07
Production ramp-up & optimization
Systems & Processes
KUKA robot programming (KRL, KRC4/KRC5)
Programming and commissioning from single systems to series production lines, including KUKA.Sim simulation and WorkVisual configuration.
FANUC robot programming (TP, Karel)
Programming and commissioning on R-30iB/R-30iD controllers with simulation in Roboguide.
Yaskawa Motoman robot programming
Robot programming and commissioning with offline simulation in MotoSim EG-VRC.
Safety acceptance (SafeOperation 3.4, DCS, FSU)
Cross-manufacturer safety configuration, zone setup and release in accordance with the Machinery Directive.
INTEGRA W7 (Mercedes-Benz OEM standard)
Compliant commissioning of KUKA KRC5 robot systems in the OEM environment, certified since 2023.
3D bin picking (Keyence camera)
Camera-based picking from bulk material using 3D point cloud capture for pose detection and individual extraction.
Commissioning & project management
Overall project commissioning through to production readiness, including team coordination and PROFINET/PLC integration.
CNC automation & machine loading
Fully automatic loading of CNC machines with experience in Thailand/SEA, the Czech Republic and Germany.
Locations
Albershausen
DELocation / office
- KUKA KRC4/KRC5 (project environment)
- FANUC R-30iB/R-30iD (project environment)
- Yaskawa YRC1000 (project environment)
- Keyence 3D camera (project environment)
Projects & Systems
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| KUKA robot programming & commissioning (KRL, KRC4/KRC5)Assembly | – | – | – | – | – |
| FANUC robot programming & commissioning (TP, Karel)Assembly | – | – | – | – | – |
| Yaskawa Motoman robot programming & commissioningAssembly | – | – | – | – | – |
| Safety acceptance (SafeOperation 3.4, DCS, FSU)Testing | – | – | – | – | – |
| INTEGRA W7 standardization / OEM release KUKA KRC5Assembly | – | – | – | – | – |
| Commissioning & project management through to production readiness (PROFINET/PLC integration)Assembly | – | – | – | – | – |
| CNC automation & machine loading (Thailand/SEA)Automation | – | – | – | – | – |
| 3D bin picking (Keyence camera, point cloud capture)Automation | – | – | – | – | – |
| Offline simulation (KUKA.Sim, Roboguide, MotoSim EG-VRC)Engineering | – | – | – | – | – |
9 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Industrial robot / robot controller KRC5 | KUKA KRC5 | – | – | – | cross-customer |
| Industrial robot / robot controller KRC4 | KUKA KRC4 | – | – | – | cross-customer |
| Robot controller R-30iB / R-30iD | FANUC R-30iB/iD | – | – | – | cross-customer |
| Robot controller YRC1000 | Yaskawa YRC1000 | – | – | – | cross-customer |
| 5-axis CNC machine | – | – | – | – | Thailand (experience as service technician 2015–2017) |
| Double-spindle milling machine HCM110 | EMAG HCM110 | – | – | – | Mexico (project) |
| Gear grinding machine (palletizing robot cell, loading) | – | – | – | – | Festool, Czech Republic (project) |
| Induction hardening system eldec MIND | eldec MIND | – | – | – | Charleston, USA (project) |
| EMAG lathe (bin picking handover) | EMAG | – | – | – | Hawle Armaturen, Freilassing (project) |
Additional services
Reference customers
Qualifications & Standards
Safety configuration and release in accordance with the Machinery Directive is carried out cross-manufacturer with SafeOperation 3.4, DCS and FSU. The robot programmer and commissioning engineer is certified to the Mercedes-Benz OEM standard INTEGRA W7 as well as through KUKA, FANUC and Yaskawa manufacturer training courses.
| Evidence | Albershausen |
|---|---|
| INTEGRA W7 (Mercedes-Benz OEM standard, 2023) | |
| KUKA: Robot Programming 1 & 2, commissioning KRC4, SafeOperation 3.x | |
| FANUC: HandlingTool, DCS, Karel | |
| Yaskawa: YRC generation, FSU Safety YRC1000 | |
| Professional liability insurance active |
Career History
- 2015
Service & application technician for 5-axis CNC machines at E-COS Co., Ltd. in Thailand (2015–2017).
- 2017
Degree program: state-certified technician, automation technology/mechatronics, Max-Eyth-Schule Kirchheim unter Teck (2017–2019).
- 2019
Robot programmer & commissioning engineer at EMAG Systems GmbH (2019–2022), assignments in Germany, the USA, Mexico and the Czech Republic; KUKA and FANUC certifications.
- 2020
FANUC certifications HandlingTool and DCS.
- 2021
Certifications: KUKA SafeOperation 3.x and Robot Programming 2, FANUC Karel, Yaskawa YRC generation and FSU Safety YRC1000.
- 2022
Lead coordinator for robot commissioning of the MBAG Gen5 battery assembly line at GROB-WERKE / Mercedes-Benz AG (2022–2026), 5 lines in Germany and Thailand.
- 2023
Certification to the Mercedes-Benz INTEGRA W7 standard.
- 2026
Completion of the Gen5 battery line project planned; since then self-employed as RoboPower Solutions.