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Rudi Rau – Fertigung

Toolmaking, precision stamped parts and wire EDM from the Black Forest — no minimum order quantity.

Rudi Rau Logo

Rudi Rau Feinmechanik

Höfen an der EnzNew on Amplifa

1999Founded
1 siteHöfen an der Enz (DE)
0.05–2.00 mmMaterial thicknesses stamped parts
0.02 gSmallest series part
0.01 mmSeries tolerance (watch hands)

Precision mechanics from the Black Forest since 1999

Rudi Rau Feinmechanik is a family business founded in 1999 in Höfen an der Enz in the Black Forest. The sole proprietorship manufactures precision stamped parts and formed parts with material thicknesses from 0.05 to 2.00 mm in steel, all stainless steels and non-ferrous metals — with no minimum order quantity, from single pieces to large-scale series. The entire value chain is in-house: feasibility analysis and tool design with SolidWorks, toolmaking with progressive, bending, embossing and special tools (also with self-contained drives), and wire EDM on an AGIE machine with wire diameters from 0.1 mm and surface finishes down to Ra 0.1 μm. Products include customer-specific electrical contacts made of CuSn6 with electroplated tin coating as well as metal watch hands, whose reference project makes the company one of the few German manufacturers in this niche. Customers come from the automotive and automotive supply industries, medical, watchmaking and sensor technology, electronics and mechanical engineering; automotive parts are entered in IMDS.

Site
Höfen an der Enz
Processes
Contract stamping of stamped parts, Punched holes Ø 0.80 mm at t = 0.50 mm (1.4404), Toolmaking (stamping, progressive and special tools), Progressive die tools (also with torsion stations), Complete-cut tools, Bending and embossing tools, Special tools with own drive and feed (incl. pneumatic drive), Tool design (SolidWorks) with feasibility analysis
Materials
CuSn6 (bronze, with electroplated tin plating), Stainless steel V4A, Steel, Stainless steels (all), Non-ferrous metals, Brass, Aluminium, Stainless steels
Certificates
DIN EN ISO 9001:2015, ISO 9001
Founded
1999
Industries
Automotive industry, Automotive suppliers, Medical technology, Watchmaking industry, Sensor technology, Electronics
  1. 01

    Feasibility analysis

  2. 02

    Design (SolidWorks)

  3. 03

    Toolmaking (progressive, bending and embossing tools)

  4. 04

    Wire EDM of active elements (AGIE)

  5. 05

    Stamping, bending, embossing

  6. 06

    Surface treatment (tin plating, painting)

  7. 07

    First article inspection and series release

Materials and Processes

1.4404

Stainless steel V4A

High-strength stainless steel in which punched holes Ø 0.80 mm at t = 0.50 mm are produced in series.

1.4301

Stainless steels

All stainless steel grades are processed in thicknesses from 0.05 to 2.00 mm.

S235

Steel

Base material for stamped parts, formed parts and tools; can also be EDM-machined in the hardened state.

CuSn6

CuSn6 (bronze, tin-plated)

Base material for electrical contacts with electroplated tin coating; combines conductivity, spring hardness and corrosion resistance.

CuZn

Brass

Material for metal watch hands and other non-ferrous stamped parts.

Al

Aluminium

Used in watch hand production depending on requirements and application.

ST

Non-ferrous metals

Material group for contract stamping in thicknesses from 0.05 to 2.00 mm.

EDM

Wire EDM

Wire electrical discharge cutting on an AGIE machine with wire from 0.1 mm and Ra 0.1 μm, also in hardened steel.

CAD

Design with SolidWorks

Tool design with the latest SolidWorks version, including feasibility analysis before every project.

Site Höfen an der Enz

Standort Höfen an der Enz

Höfen an der Enz

DE

Manufacturing site with design, toolmaking, production and administration

Part weight / size
Stamped parts 0.05–2.00 mm material thickness; smallest
Lot size
From single pieces with no minimum order quantity to large-scale series
Materials
Steel, stainless steel (incl. 1.4404), non-ferrous metals, CuSn6, brass, aluminium
  • AGIE wire EDM machine
  • CAD/CAM system PEPS
  • SolidWorks design

Components and Tools

Bent electrical contact made of CuSn6
Bent electrical contact made of CuSn6Stamping and bending · Electronics
Embossed, electroplated tin-plated contact
Embossed, electroplated tin-plated contactStamping and embossing · Automotive
Offset electrical contact
Offset electrical contactProgressive die tool · Electronics
Ornamental hand made of metal
Ornamental hand made of metalStamping and painting · Watchmaking industry
Stamping tool with pneumatic drive
Stamping tool with pneumatic driveToolmaking · Custom build
Wire EDM cutting tool for watch hands
Wire EDM cutting tool for watch handsToolmaking with center clamping · Watchmaking industry
EDM-machined punch block for bending tool
EDM-machined punch block for bending toolWire EDM · Toolmaking
EDM-machined tool plate for progressive die
EDM-machined tool plate for progressive dieWire EDM · Toolmaking

Inside the production

AGIE wire EDM machine cutting a tool part
AGIE wire EDM machine cutting a tool part
Parallel tool from toolmaking
Parallel tool from toolmaking
Bending tool for insert parts
Bending tool for insert parts
Stamping strip in progressive die with four forming stages
Stamping strip in progressive die with four forming stages
Wire EDM principle diagram with wire Ø 0.1 mm
Wire EDM principle diagram with wire Ø 0.1 mm
Metal watch hand — customer project with hub detail
Metal watch hand — customer project with hub detail

Industries

Automotive industryAutomotive suppliersMedical technologyWatchmaking industrySensor technologyElectronicsMechanical engineeringMeasuring instrumentsMetrology / Measuring instrumentsStart-ups and SMEs

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Contract stamping of stamped partsForming0.01 mm–Material thickness 0.05–2.00 mmSingle piece / smallest quantities – Large-scale seriesSteel, Stainless steel, Non-ferrous metals
Punched holes Ø 0.80 mm at t = 0.50 mm (1.4404)Forming0.01 mm–0.02 g (smallest series part)Smallest quantities – Large-scale seriesStainless steel 1.4404 (V4A)
Toolmaking (stamping, progressive and special tools)Engineering–––Single-piece production – Small seriesSteel, Stainless steel
Progressive die tools (also with torsion stations)Engineering–––––
Complete-cut toolsEngineering–––––
Bending and embossing toolsEngineering–––––
Special tools with own drive and feed (incl. pneumatic drive)Engineering–––––
Tool design (SolidWorks) with feasibility analysisEngineering–––––
Electrical contacts (stamping, bending, embossing, offsetting) made of CuSn6Forming–––Small series / no minimum order quantity – Large-scale seriesCuSn6
Electroplated tin plating of contactsSurface––––CuSn6
Wire EDM as contract manufacturingMachiningRa 0.1 μm––Single partSteel (hardened), Stainless steel
Wire EDM with wire diameter from 0.1 mmMachiningRa 0.1 μm–––Steel, Stainless steel
Metal watch hands (reference project, series production)Forming0.01 mm–0.02 gSmall series – ongoing seriesSteel, Stainless steel, Brass, Aluminium
Painting or coating of surfaces (watch hands)Surface––––Steel, Stainless steel, Brass, Aluminium
Formed partsForming––––Steel, Stainless steel, Non-ferrous metals
Inspection and documentation to ISO 9001:2015 (first articles, series, traceability)Testing–––––

3 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Wire EDM machineAGIE1––Höfen an der Enz
CAD/CAM systemPEPS–––Höfen an der Enz
CAD system (design)SolidWorks latest version–––Höfen an der Enz

Additional services

Toolmaking (stamping, progressive, bending, embossing and special tools, also with self-containedDesign with SolidWorks incl. feasibility analysisContract stamping with no minimum order quantity (0.05–2.00 mm, steel, stainless steel, non-ferrousBending, embossing, surface treatmentWire EDM as contract manufacturing (AGIE, wire from 0.1 mm, Ra 0.1 μm, CAD/CAM PEPS)Electrical contacts made of CuSn6 with electroplated tin coatingIMDS entry for automotive partsTool repair, regrinding, modificationsFirst article inspection and documented series release

Reference customers

not named (confidentiality); reference project metal watch hands for

Quality and Certification

The quality management system has been certified to DIN EN ISO 9001:2015 since 2008 (certificate 301204, ALL-CERT mbH, valid until 09.05.2027). First articles are inspected and documented before series release, and all production steps are traceable back to the batch; automotive parts are entered in IMDS.

EvidenceHöfen an der Enz
ISO 9001

Company History

  1. 1999

    Foundation of the family business Rudi Rau Feinmechanik in Höfen an der Enz

  2. 2008

    Establishment of the quality management system, ISO 9001 certified ever since

  3. Reference project metal watch hands: tool design and toolmaking in-house, series production with tolerance 0.01 mm — one of the few German manufacturers of metal watch hands

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