Specialist in laser welding and repair of tools, molds and cast parts – in-house or mobile at the customer's site.
Sailer Laserschweißtechnik
Mertingen (Bavaria)New on Amplifa
About us
Sailer Laser Welding is a company based in Mertingen in Bavaria, between Donauwörth and Augsburg in the triangle formed by Nuremberg, Ingolstadt and Rosenheim, specializing in laser welding and build-up welding. Based on a 300-watt laser system, tools and molds are modified, repaired and reconditioned – from design changes and the build-up of complex geometries to the elimination of wear and tool breakage. In mechanical engineering, shrinkage cavities and inclusions in cast parts are closed, and worn rollers, gears and running surfaces are restored to their service hardness. In the vintage car sector, crankshafts, camshafts, engine blocks, housings and sealing surfaces are reconditioned. With the mobile laser system, which is ready for operation in around 30 minutes, welding work can be carried out directly in the customer's production hall, eliminating transport routes and making the size or weight of the tool mold irrelevant. Customers come from tool and mold making, punching and forming technology, machinery and prototype construction, sheet-metal work, aerospace and the automotive industry.
- Site
- Mertingen
- Processes
- Laser welding, Laser build-up welding for tool and mold making, repair of tools and inserts, Laser build-up welding with restoration of service hardness (rollers, gears, running surfaces), Shrinkage cavity closure and removal of inclusions on cast parts, Mobile laser welding (on-site service in the customer's production hall), Laser welding (build-up welding), Mobile laser welding on site at the customer (ready for operation in approx. 30 minutes), Repair and modification of tools and molds
- Materials
- Cast parts, Laser welding, Build-up welding (laser), Mobile laser welding
- Industries
- Tool and mold making, Punching and forming technology, Machinery and prototype construction, Sheet-metal work, Vintage car sector, Aerospace
- 01
Requirements clarification
- 02
Workpiece preparation
- 03
Laser welding / build-up welding (in-house or mobile at the customer's site)
- 04
Post-processing
- 05
Quality control
Materials & Processes
Laser welding
Filigree, distortion-free and reproducible weld seams with minimal rework.
Build-up welding (laser)
Economical alternative to new manufacture in cases of wear, tool breakage or design changes.
Cast parts
Shrinkage cavity closure and removal of inclusions as well as restoration of service hardness.
Mobile laser welding
Laser system ready for operation in around 30 minutes for use directly in the customer's production hall.
Locations
Mertingen
DEPlant / headquarters
- Materials
- Steel, cast parts, aircraft materials
- 300-watt laser welding system
- Mobile laser welding system
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Laser weldingJoining | – | – | – | – | – |
| Laser build-up welding for tool and mold making, repair of tools and insertsJoining | – | – | – | – | – |
| Laser build-up welding with restoration of service hardness (rollers, gears, running surfaces)Joining | – | – | – | – | Cast parts |
| Shrinkage cavity closure and removal of inclusions on cast partsJoining | – | – | – | – | Cast parts |
| Mobile laser welding (on-site service in the customer's production hall)Joining | – | – | – | – | – |
2 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| 300-watt laser welding system | – | – | – | – | Mertingen |
| Mobile laser welding system | – | – | – | – | mobile at the customer |
Additional services
History
12 years of experience in laser welding according to the company (no year stated on the website)