Replacement and retrofit products as well as electronics development and services for CNC machine tools
Schaller CNC-Technik
61184 Karben (Okarben), Friedberger Str. 10New on Amplifa
About Schaller CNC-Technik
Schaller CNC-Technik is a sole proprietorship based in Karben (Hesse), specialising in replacement and retrofit products for machine tool controls and drives. The focus is on systems from Deckel, Heidenhain, Bosch and Emco: the portfolio includes TFT replacement monitors, switching power supplies, memory and power boards, PC interfaces, EProm expansions as well as ballast circuits for drive amplifiers. In addition, the company offers electronics development from idea to finished circuit (analogue and microprocessor circuits), CAD/CAM, production planning, clamping fixtures, programming services, machine surveying, measuring systems as well as copying of 2.5" and 3.5" IDE hard disks to secure machining programs and machine parameters. Special products include the E-handwheel HR-1 for PC-controlled machine tools up to four axes. Reference products were produced from 2006 to 2010, among others for Deckel controls, EMCO compact machines and Heidenhain monitors.
- Site
- Karben (Okarben)
- Processes
- CAD/CAM, Electronics development (analogue and microprocessor circuits), Machine surveying, Innovative production planning, Clamping fixtures (development/production), Programming service, Hard disk copying (HDD 2.5" & 3.5" IDE, 1:1), Repairs of CRT and TFT monitors / TFT replacement monitor adaptation
- Materials
- Electronics development, CAD/CAM and production planning, Programming service, Hard disk copying, Monitor service, Machine surveying and measuring systems
- Certificates
- Test and simulation equipment, Machine surveying, ISO 9001
- Industries
- Machine tool manufacturing, Machine tool retrofit/maintenance, CNC control technology
- 01
Electronics development
- 02
CAD/CAM and production planning
- 03
Production/assembly of the products
- 04
Testing with test and simulation equipment
- 05
Programming services and support
Processes and Services
Electronics development
Development of analogue and microprocessor circuits from idea to finished circuit.
CAD/CAM and production planning
Design and innovative production planning including clamping fixtures.
Programming service
Programming services for CNC applications.
Hard disk copying
1:1 copy of 2.5" and 3.5" IDE hard disks independent of operating system and file system.
Monitor service
Repair of CRT and TFT monitors as well as adaptation of TFT replacement monitors to almost any control.
Machine surveying and measuring systems
Surveying of machine tools and provision of measuring systems.
Locations
Karben
DEHeadquarters: development, production, service
- Lot size
- Single pieces and small series
- Materials
- Electronics (analogue and microprocessor circuits)
- Test and simulation equipment for monitors and controls
- Hard disk copying station (HDD 2.5" & 3.5" IDE)
Products
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| CAD/CAMEngineering | – | – | – | – | – |
| Electronics development (analogue and microprocessor circuits)Engineering | – | – | – | – | – |
| Machine surveyingTesting | – | – | – | – | – |
| Innovative production planningEngineering | – | – | – | – | – |
| Clamping fixtures (development/production)Engineering | – | – | – | – | – |
| Programming serviceEngineering | – | – | – | – | – |
| Hard disk copying (HDD 2.5" & 3.5" IDE, 1:1)Engineering | – | – | – | – | – |
| Repairs of CRT and TFT monitors / TFT replacement monitor adaptationEngineering | – | – | – | – | – |
| Measuring systemsTesting | – | – | – | – | – |
| E-handwheel type HR-1 for PC-controlled machine tools (up to 4 axes)Assembly | – | – | – | – | – |
Additional services
Reference customers
Quality and Testing
With modern test and simulation equipment, virtually any monitor type can be tested and any control simulated; machine surveying and measuring systems complement quality assurance.
| Evidence | Karben |
|---|---|
| Test and simulation equipment | |
| Machine surveying | |
| ISO 9001 |
History
- 2006
TFT monitor, memory board and power boards for Deckel/Bosch drives as reference products
- 2007
PC interfaces for EMCO Compact5 CNC & PC and EMCO F1 CNC; TFT monitor for Heidenhain
- 2008
Switching power supply for Deckel Dialog 1-4 and Contour 1-3 controls
- 2009
EProm expansion for Deckel Dialog 4/Contour 3
- 2010
Replacement ballast circuit for Bosch TR drive amplifiers