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Schink – Fertigung

Sheet metal working and metal construction: laser cutting, bending, welding and assembly from a single source.

Schink Logo

SCHINK Blechbearbeitung und Metallbau GmbH & Co. KG

Bad Rodach (Breitenau)New on Amplifa

1995Founded
Stephan Schink (Managing Director)Management
2.5 tMax. part weight for welding
4,000 × 2,000 mmMax. sheet format

The Company

SCHINK Blechbearbeitung und Metallbau GmbH & Co. KG is an owner-managed family business founded in 1995 by Günter Schink and headquartered in Bad Rodach near Coburg. The company manufactures parts and assemblies made of steel, stainless steel and aluminum – from recurring one-off pieces and prototypes to small series and long-term frame agreements, for example for Kanban supply. The process chain includes design (PTC Creo Elements), automated and manual laser cutting, bending, welding (TIG, MIG/MAG, welding robots, laser welding), deburring, surface finishing, and assembly and complete device manufacturing. The machine park includes TRUMPF systems such as the fully automated TruLaser Center 7030 with TruStore storage, the TruBend Cell 5000 bending cell, and the TruLaser Weld 5000 laser welding system. Key industries include special/machine engineering, automotive, e-mobility, medical technology, metrology, electrical engineering, and the food industry. Its own vehicle fleet and EDI/XML interfaces round out the delivery profile.

Site
Bad Rodach
Processes
Laser (laser cutting), Bending (edge bending), Manual welding (TIG, MIG/MAG), Laser welding (FusionLine, heat conduction welding, deep welding), Automated welding (welding robots, MIG & MAG), Deburring (Weber TT1 100, steel), Deburring/grinding (Heesemann Profirounder, 4 stations: grinding belt, disc brushes,, Edge rounding
Materials
Steel, Stainless steel, Aluminum, Steel oxide-free, Corten steel (weathering), Laser cutting, Bending, Welding (TIG/MIG/MAG)
Certificates
DIN 9606-1 (welding certification), DIN ISO 15614-1 (welding certification), Welding certification DIN 9606-1, Welding certification DIN ISO 15614-1, Operator self-inspection & part testing
Founded
1995
Industries
Special/machine engineering, Automotive, E-mobility, Furniture and interior fittings, Metrology (plant and device engineering), Medical technology (device engineering)
  1. 01

    Design

  2. 02

    Laser cutting

  3. 03

    Bending

  4. 04

    Welding

  5. 05

    Deburring

  6. 06

    Surface finishing

  7. 07

    Assembly

  8. 08

    Quality inspection

  9. 09

    Logistics (own vehicle fleet)

Materials & Processes

LAS

Laser cutting

High-precision, low-burr cutting of steel, stainless steel and aluminum up to 4,000 × 2,000 mm.

ABK

Bending

Edge bending up to 4000 mm length and 230 tonnes of press force with ACB angle measurement.

SCHW

Welding (TIG/MIG/MAG)

Manual and robot-assisted welding of parts up to 2.5 tonnes, DIN-certified.

LSCHW

Laser welding

High-strength joints with minimal distortion, including stacked sheet metal.

ENT

Deburring & edge rounding

Deburring and grinding systems for steel, stainless steel and aluminum.

VERED

Surface finishing

Glass bead and sand blasting, grinding, polishing, as well as galvanizing, chromating and powder coating via cooperation partners.

MG

Assembly

Press-in inserts, blind rivets, screw connections and adhesive bonds through to complete device manufacturing.

KON

Design

Development support with PTC Creo Elements (STP, IGS) for cost-effective sheet metal designs.

Location

Bad Rodach / Breitenau

DE

Headquarters and production in a spacious production hall

Part weight / size
Welded parts up to 2.5 t; assemblies/devices up to several
Lot size
One-off pieces to small series and frame agreements
Materials
Steel, stainless steel, aluminum
  • TruLaser Center 7030 (6 kW, TruStore, 28 storage spaces)
  • TruLaser 3030 (6 kW, 3000×1500 mm)
  • TruLaser 3040 fiber (4 kW, 4000×2000 mm)
  • TruBend Cell 5000 (fully automated bending cell, 230 t)
  • TrumaBend 5130 / 5230, TruBend 7050
  • STOPA storage compact (210 storage spaces)
  • TruLaser Weld 5000 (laser welding robot)
  • Severt welding robots (MIG/MAG, 3 stations)
  • 9 TIG and MIG/MAG welding stations
  • Weber TT1 100 / Heesemann Profirounder
  • ERP/PPS IT-Blech (BleTec), TruTops Boost, PTC Creo Elements
  • Own vehicle fleet (Mercedes-Benz Atego 813, Sprinter 212)

Parts & Services

Laser-cut sheet metal parts
Laser-cut sheet metal partsLaser cutting · Mechanical engineering
Welded sheet metal construction
Welded sheet metal constructionTIG/MIG-MAG welding · Special machine engineering
Fire basket made of sheet steel
Fire basket made of sheet steelLaser cutting · Own product
Memorial tree made of corten steel
Memorial tree made of corten steelLaser cutting & bending · Own product

Inside the production

Production hall
Production hall
Machine park
Machine park
Sheet metal working
Sheet metal working
Production
Production
Company
Company
Founder Günter Schink
Founder Günter Schink

Industries

Special/machine engineeringAutomotiveE-mobilityFurniture and interior fittingsMetrology (plant and device engineering)Medical technology (device engineering)Electrical engineeringFood industryMetal constructionConveying technologyValve engineeringFood industry (capital goods, plant and device engineering)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Laser (laser cutting)Machining–4000 mm × 2000 mm–One-off piece – Small series/frame agreementsSteel up to 25 mm, Stainless steel up to 25 mm, Aluminum up to 15 mm, Steel oxide-free up to 8 mm
Bending (edge bending)Forming–4000 mm120 kg (TruBend Cell 5000)–Steel, Stainless steel, Aluminum
Manual welding (TIG, MIG/MAG)Joining––2.5 tonnes–Steel, Stainless steel
Laser welding (FusionLine, heat conduction welding, deep welding)Joining–––Small seriesSteel, Stainless steel, Aluminum
Automated welding (welding robots, MIG & MAG)Joining––––Steel, Stainless steel
Deburring (Weber TT1 100, steel)Surface–1100 mm––Steel
Deburring/grinding (Heesemann Profirounder, 4 stations: grinding belt, disc brushes,Surface–1300 mm––Stainless steel, Aluminum
Edge roundingSurface––––Steel, Stainless steel, Aluminum
Glass bead blastingSurface––––Steel, Stainless steel
Sand blastingSurface––––Steel, Stainless steel
Galvanic galvanizing (external partner)Surface––––Steel
Chromating (external partner)Surface––––Steel, Aluminum
Powder coating (external partner)Surface––––Steel, Stainless steel, Aluminum
Grinding and polishingSurface––––Stainless steel
Design (PTC Creo Elements, 3D flat pattern development, STP/IGS)Engineering––––Steel, Stainless steel, Aluminum
Prototype manufacturingEngineering––––Steel, Stainless steel, Aluminum
Assembly (press-in inserts, blind rivets, screw connections, adhesive elements, deviceAssembly––several tonnes (devices)One-off pieceMetal, Steel, Stainless steel
Part testing & dimensional checks (quality assurance)Testing––––Steel, Stainless steel, Aluminum
Automated sheet metal working (TruLaser Center 7030 with TruStore, TruBend Cell 5000, STOPA storage,Automation–4000 mm × 2000 mm120 kg–Steel up to 12 mm, Stainless steel up to 12 mm, Aluminum up to 12 mm

20 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Fiber laser cutting machineTRUMPF Tru Laser 3040 fiber14000 x 2000 mm, 4 kW–Bad Rodach/Breitenau
Laser cutting machineTRUMPF Tru Laser L303013000 x 1500 mm, 6 kW–Bad Rodach/Breitenau
Fully automated laser cutting system with storageTRUMPF TruLaser Center 7030 (with TruStore, 28 storage spaces)13000 x 1500 mm, 6 kW–Bad Rodach/Breitenau
Fully automated bending cellTRUMPF TruBend Cell 50001Processing length 4000 mm, 230 tonnes, 6-axis backgauge, ACB, Bendmaster 150, Toolmaster–Bad Rodach/Breitenau
Sheet metal storageSTOPA STOPA storage compact1180 storage spaces 3000x1500 mm, 30 storage spaces 4000x2000 mm–Bad Rodach/Breitenau
Laser welding robotTRUMPF TruLaser Weld 5000 (TruWeld 5000, FusionLine, TeachLine, rotary/tilting table,14 kW–Bad Rodach/Breitenau
Welding robot (MIG & MAG, 3 stations)Severt1––Bad Rodach/Breitenau
Press brakeTRUMPF TrumaBend 513013230 mm, 130 tonnes, 6-axis backgauge, ACB–Bad Rodach/Breitenau
Press brakeTRUMPF TrumaBend 5230 (TruBend V5230)14000 mm, 230 tonnes, 6-axis backgauge, ACB, bending aid–Bad Rodach/Breitenau
Press brakeTRUMPF TruBend 705011530 mm, 50 tonnes, 6-axis backgauge, ACB–Bad Rodach/Breitenau
TIG welding station–4max. part weight 2.5 tonnes–Bad Rodach/Breitenau
MAG welding station–5max. part weight 2.5 tonnes–Bad Rodach/Breitenau
Handheld laser welding devicePenWelder12 kW–Bad Rodach/Breitenau
Deburring machineWeber TT1 1001Processing width 1100 mm–Bad Rodach/Breitenau
Deburring/grinding system (4 stations)Heesemann Profirounder1Processing width 1300 mm–Bad Rodach/Breitenau
Truck (vehicle fleet)Mercedes-Benz Atego 8131Permissible gross weight 7.5 t, payload 3000 kg–Bad Rodach/Breitenau
Van (vehicle fleet)Mercedes-Benz Sprinter 2121Permissible gross weight 2.8 t, payload 800 kg–Bad Rodach/Breitenau
ERP/PPS softwareBleTec IT-Blech1––Bad Rodach/Breitenau
Programming software for laser/bending machinesTRUMPF TruTops Boost–––Bad Rodach/Breitenau
Design/3D flat pattern softwarePTC Creo Elements–––Bad Rodach/Breitenau

Additional services

DesignLaser cuttingBendingAutomationWelding (TIG, MIG/MAG, laser welding)AssemblyFinishing/surface treatmentDeburringServiceConsulting through to maintenanceLogistics with own vehicle fleetEDI/XML interface integration

Reference customers

FRITSCH GmbHSiegfried Hofmann GmbHFischer TireTech Germany GmbHLASCO Umformtechnik GmbHDietze + Schell Maschinenfabrik GmbH & Co. KGbiTTner werkzeugbau & stanzerei GmbHLaserhub

Quality

Quality is created within the production process itself: operator self-inspection, part testing and dimensional checks ensure a high good-parts rate. The welding stations are certified to DIN 9606-1 and DIN ISO 15614-1.

EvidenceBad Rodach / Breitenau
Welding certification DIN 9606-1
Welding certification DIN ISO 15614-1
Operator self-inspection & part testing

History

  1. 1995

    Günter Schink founded the company for sheet metal working and metal construction.

  2. Awarded the quality seal "Heimatverbundenes Unternehmen" (Company Committed to Its Region) of the Bavarian State Ministry of Finance and Home Affairs.

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