Contract manufacturing, toolmaking and special machine construction – CNC milling and turning, grinding, EDM, welding and assembly in Deutsch Kaltenbrunn, Austria
Schittl GmbH
Deutsch Kaltenbrunn (AT)New on Amplifa
About Schittl GmbH
Schittl GmbH is a metalworking contract manufacturer in Deutsch Kaltenbrunn in Burgenland, Austria. The company, with around 50 employees, manufactures machine parts, tools and special machines as individual parts as well as in small and medium-sized series. Its value chain covers CNC milling (including 5-axis simultaneous machining), CNC turning, turn-mill machining, surface grinding, wire and sinker EDM, welding with certified welders and welding robots, as well as assembly of assemblies and complete systems. Design is done in 3D with Solidworks, CAM-Works and Esprit; all machines are networked via CAD-CAM. Parts up to 3,600 x 1,100 x 900 mm and 7,000 kg as well as turned parts up to 820 mm in diameter can be machined. In addition, the company offers toolmaking (injection molding, stamping, bending and cutting tools), fixture and prototype construction, surface treatment (partly via partner companies), NDT testing (VT, PT, MT) and hydraulic testing up to 350 bar. Customers come primarily from mechanical engineering and toolmaking in Austria, Germany, the Czech Republic, Liechtenstein and Hungary.
- Site
- Deutsch Kaltenbrunn
- Processes
- 5-axis milling / 5-axis simultaneous machining (CAD-CAM networked), Large-part manufacturing (subtractive), Small-part manufacturing / milled parts (individual parts, small and series parts), CNC turning, Turn-mill machining (turn-mill center), Surface grinding (hard and soft grinding processes), Wire EDM, Sinker EDM
- Materials
- HSS (Historical: grinder of HSS tools), 5-axis simultaneous machining, Turning and turn-mill machining, Surface, horizontal, cylindrical and vertical grinding, Wire and sinker EDM, Welding with certified welders and welding robots, Assembly and system assembly
- Certificates
- ISO 9001 (ISO EN 9001-2008), ISO 9001
- Employees
- 50
- Industries
- Mechanical engineering, Toolmaking, Special machine construction
- 01
3D design (Solidworks, CAM-Works, Esprit)
- 02
Rapid prototyping / prototype construction
- 03
CNC milling and 5-axis simultaneous machining
- 04
CNC turning and turn-mill machining
- 05
Surface grinding
- 06
Wire and sinker EDM
- 07
Welding (including welding robots)
- 08
Sandblasting / cold bluing
- 09
Surface treatment (partner companies)
- 10
Assembly and system assembly
- 11
Testing: 3D measurement, NDT (VT, PT, MT), hydraulic tests up to 350 bar
Materials & Processes
5-axis simultaneous machining
Machining up to 1,000 x 1,000 mm, CAD-CAM networked; large parts up to 3,600 x 1,100 x 900 mm and 7,000 kg.
Turning and turn-mill machining
Turned parts up to 800–820 mm diameter and 2,000 mm length; turn-mill center up to 500 mm diameter and 1,200 mm length.
Surface, horizontal, cylindrical and vertical grinding
Hard and soft grinding processes for parts up to 2,000 x 850 x 750 mm with DMG MORI vertical grinding machines CVG 6 and CVG 13.
Wire and sinker EDM
Manufacturing processes for tool and mold making.
Welding with certified welders and welding robots
All common welding processes; automated with the Demmeler COBOT Weldspace 4.0 welding robot.
Assembly and system assembly
Pre-assembly of assemblies and systems up to dimensions of 10 x 15 m in our own assembly area.
Locations
Deutsch Kaltenbrunn
ATHeadquarters, manufacturing, assembly, administration
- Part weight / size
- up to 3,600 x 1,100 x 900 mm, max. 7,000 kg
- Lot size
- Individual parts, small and medium-sized series
- Materials
- Metal (mechanical engineering components)
- 5-axis machining centers (up to 1,000 x 1,000 mm, CAD-CAM networked)
- Machining centers for large-part manufacturing (up to 3,600 x 1,100 x 900 mm, 7,000 kg)
- CNC lathes (up to 820 mm diameter, 2,000 mm length)
- Turn-mill center (up to 500 mm diameter, 1,200 mm length)
- Surface grinding machines (up to 2,000 x 850 x 750 mm)
- DMG MORI vertical grinding machines CVG 6 and CVG 13
- SHW 5-axis machining center UniSpeed Globe
- Wire and sinker EDM machines
- DEMMELER welding robot COBOT Weldspace 4.0
- Tiede flux bench (MT, parts up to 500 mm)
- Flux bench for bars up to 3,000 mm
- Mobile crack testing devices (Tiede hand magnet, Magnaflux Ferrotest 20)
Parts & Services
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| 5-axis milling / 5-axis simultaneous machining (CAD-CAM networked)Machining | – | 1000 mm × 1000 mm | – | Small series | – |
| Large-part manufacturing (subtractive)Machining | – | 3600 mm | – | – | – |
| Small-part manufacturing / milled parts (individual parts, small and series parts)Machining | – | 3600 mm × 1100 mm × 900 mm | 7000 kg | Small and medium-sized series | – |
| CNC turningMachining | – | 2000 mm × 820 mm diameter | – | – | – |
| Turn-mill machining (turn-mill center)Machining | – | 1200 mm × 500 mm diameter | – | – | – |
| Surface grinding (hard and soft grinding processes)Surface | – | 2000 mm × 850 mm × 750 mm | – | – | – |
| Wire EDMMachining | – | – | – | – | – |
| Sinker EDMMachining | – | – | – | – | – |
| Welding (all common welding processes, certified welders, welding robot)Joining | – | – | – | – | – |
| Sandblasting (in-house)Surface | – | – | – | – | – |
| Cold bluing (in-house)Surface | – | – | – | – | – |
| Painting (partner companies)Surface | – | – | – | – | – |
| Electroplated coating (partner companies)Surface | – | – | – | – | – |
| Hard chrome and electroless nickel (partner companies)Surface | – | – | – | – | – |
| Anodizing (partner companies)Surface | – | – | – | – | – |
| Powder coating (partner companies)Surface | – | – | – | – | – |
| Assembly of assemblies / system assemblyAssembly | – | 10 m × 15 m | – | – | – |
| Hydraulic component testing (testing up to 350 bar)Testing | – | – | – | – | – |
| Toolmaking (injection molding tools)Engineering | – | – | – | – | – |
| Toolmaking (stamping tools)Engineering | – | – | – | – | – |
| Toolmaking (bending tools)Engineering | – | – | – | – | – |
| Toolmaking (cutting tools)Engineering | – | – | – | – | – |
| Toolmaking (continuous casting dies)Engineering | – | – | – | – | – |
| Special machine construction (design, manufacturing, assembly)Engineering | – | – | – | – | – |
| Fixture constructionEngineering | – | – | – | – | – |
| Prototype construction / rapid prototyping (first samples)Engineering | – | – | – | – | – |
| 3D measurementTesting | – | – | – | – | – |
| NDT testing (approval for VT, PT and MT testing, magnetic flux crack testing)Testing | – | 3000 mm | – | – | – |
| 3D design (Solidworks, CAM-Works, Esprit, CAD-CAM programming)Engineering | – | – | – | – | – |
14 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| 5-axis simultaneous machining centers (CAD-CAM networked) | – | – | up to 1,000 x 1,000 mm (simultaneous machining) | – | Deutsch Kaltenbrunn, Austria |
| Machining centers (large-part manufacturing, subtractive) | – | – | Parts up to 3,600 x 1,100 x 900 mm, max. 7,000 kg | – | Deutsch Kaltenbrunn, Austria |
| CNC lathes | – | – | Diameters up to 800–820 mm, lengths up to 2,000 mm | – | Deutsch Kaltenbrunn, Austria |
| Turn-mill center | – | – | Diameters up to 500 mm, lengths up to 1,200 mm | – | Deutsch Kaltenbrunn, Austria |
| Surface grinding machines | – | – | up to 2,000 x 850 x 750 mm | – | Deutsch Kaltenbrunn, Austria |
| Wire and sinker EDM machines | – | – | – | – | Deutsch Kaltenbrunn, Austria |
| Welding robot (cobot) | DEMMELER COBOT Weldspace 4.0 | 1 | – | – | Deutsch Kaltenbrunn, Austria |
| Vertical grinding machine (multi-process CNC) | DMG MORI CVG 6 | – | Swing diameter 650 mm, max. grinding diameter 600 mm, max. workpiece height 550 mm, max. | – | Deutsch Kaltenbrunn, Austria |
| Vertical grinding machine (multi-process CNC, with optional APC pallet changer) | DMG MORI CVG 13 | – | Swing diameter 1,350 mm, max. grinding diameter 1,300 mm, max. workpiece height 700 mm, max. | – | Deutsch Kaltenbrunn, Austria |
| 5-axis machining center (milling machine) | SHW UniSpeed Globe | – | Heavy machining, universal | – | Deutsch Kaltenbrunn, Austria |
| Flux bench (magnetic particle testing, parts up to 500 mm) | Tiede | 1 | up to 500 mm part size | – | Deutsch Kaltenbrunn, Austria |
| Flux bench (magnetic particle testing, bars) | – | 1 | Bars up to 3,000 mm | – | Deutsch Kaltenbrunn, Austria |
| Mobile crack testing device (hand magnet) | Tiede | – | – | – | Deutsch Kaltenbrunn, Austria |
| Mobile crack testing device (magnetic flux) | Magnaflux Ferrotest 20 | – | – | – | Deutsch Kaltenbrunn, Austria |
Additional services
Quality
The company has been ISO 9001 certified since the end of 2015 and holds approval for NDT testing (VT, PT, MT) including Tiede flux benches and mobile crack testing devices. Production-accompanying inspection, precise outgoing goods inspection, 3D measurement and hydraulic tests up to 350 bar ensure quality.
| Evidence | Deutsch Kaltenbrunn |
|---|---|
| ISO 9001 |
History
- ca. 2001
Company founded; initially a grinder of HSS tools, active in contract manufacturing from the very beginning.
- 1995
Contract manufacturing gains the upper hand over toolmaking and has remained the focus ever since.
- 2003
Start of activities in the 3D field with Solidworks.
- 2009
Expansion of contract manufacturing thanks to long-standing, satisfied customers.
- 2010
New structure: leaner overhead, newly organized machine park and team.
- 2015
ISO 9001 certification since the end of 2015; T&Cs edition October 2015.