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SIMTEK – Fertigung

Development, production and distribution of carbide precision tools for turning, milling and cutting in machining.

SIMTEK Logo

SIMTEK Präzisionswerkzeuge GmbH

Mössingen · Steinbach-HallenbergNew on Amplifa

1994Founded
ca. 500Employees SIMTEK Group (6 locations worldwide)
ca. 11,000Standard tools in the range
more than 50markets worldwide
HRB 381910, AG StuttgartRegister court

About SIMTEK

SIMTEK Präzisionswerkzeuge GmbH was founded in 1994 and is a central part of the SIMTEK Group, which employs almost 500 staff at six locations worldwide. The company develops, manufactures and distributes carbide precision tools for machining, including turning tools (simturn), milling tools (simmill) and cutting tools (simcut). The standard range comprises around 11,000 tools, from tools for bores from Ø 0.3 mm up to multi-row slot milling cutters with 200 mm diameter. In addition to the standard range, SIMTEK develops customised special tools, 3D-lasered chip-form geometries and patented length-adjustable tool solutions. Cutting materials such as GRADIUM are produced in-house. The group also includes Kaestner-Tools GmbH in Steinbach-Hallenberg with rotating high-performance tools such as drills, countersinks, reamers and milling cutters. SIMTEK is active in more than 50 markets worldwide, including Europe, Turkey, China and the USA.

Site
Mössingen
Processes
Manufacture of carbide precision tools (turning, milling and cutting tools, product groups, Manufacture of special tools (custom tool solutions incl. form tools), 3D laser texturing of chip-form geometries on tools, Regrinding service (reconditioning of tools with original geometry) and recoating, Manufacture of cylindrical hobs (tool solutions for gear tooth production), Manufacture of carbide special parts, carbide wear parts and cutting rotors for, Customised special tools, Length-adjustable tool solutions
Materials
Carbide (fine-grain carbide/solid carbide), Steel (carrier tools), GRADIUM cutting materials, CBN, PCD, Fine-grain carbide (solid carbide)
Certificates
ISO 9001:2015, ISO 14001:2015
Industries
Machining technology / mechanical engineering, Medical technology, Plastic granulate production (cutting rotors), Machining technology / mechanical engineering (machining industry)
  1. 01

    Development and design of the tools

  2. 02

    Production of cutting materials (GRADIUM in-house)

  3. 03

    Manufacture of the precision tools

  4. 04

    3D laser texturing of chip-form geometries

  5. 05

    Coating

  6. 06

    Quality inspection

  7. 07

    Distribution and regrinding service

Cutting materials and processes

HM

Fine-grain carbide (solid carbide)

Cutting material for precision tools for turning, milling and cutting in small-batch and series part machining.

S

Steel (carrier tools)

Material for carrier tools and carriers of the indexable insert systems.

GRADIUM

GRADIUM cutting materials

In-house produced cutting materials consisting of carbide substrate, cutting edge finishing and wear-protection coating.

CBN

CBN

Cutting material for CBN tools at Kaestner-Tools, e.g. for hard-to-machine materials.

PKD

PCD

Cutting material for PCD tools at Kaestner-Tools.

Locations

Mössingen

DE

Headquarters – sales and development of precision tools

Materials
Carbide, steel, GRADIUM

Steinbach-Hallenberg

DE

Kaestner-Tools GmbH – development, manufacture and distribution of precision tools

Materials
Carbide, CBN, PCD
  • CNC tool grinding machines
  • Coating machines
  • Metrology

Products

simturn – turning tools
simturn – turning toolsCarbide · small part machining, internal and external from Ø 0.3 mm
simmill – milling tools
simmill – milling toolsCarbide · slot, thread, T-slot and circular milling cutters
simcut – cutting tools
simcut – cutting toolsCarbide · groove slottting, thread whirling, polygon milling cutters
simmill 9W – modular milling system
simmill 9W – modular milling systemCarbide · slotting, parting and slitting cutters
simturn decolletage with 3D-lasered chip-form geometry
simturn decolletage with 3D-lasered chip-form geometryCarbide · series production with chip control
simmill KX – double cutter
simmill KX – double cutterCarbide · main time reduction

Inside the production

Customised special tools
Customised special tools
3D-lasered chip-form geometries
3D-lasered chip-form geometries
Quality inspection – Inside SIMTEK
Quality inspection – Inside SIMTEK
SIMTEK tool family
SIMTEK tool family
simmill AX – complete contour in one pass
simmill AX – complete contour in one pass

Industries

Machining technology / mechanical engineeringMedical technologyPlastic granulate production (cutting rotors)Machining technology / mechanical engineering (machining industry)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Manufacture of carbide precision tools (turning, milling and cutting tools, product groupsMachining––––Carbide (fine-grain carbide), Steel (carrier tools), GRADIUM cutting materials
Manufacture of special tools (custom tool solutions incl. form tools)Engineering––––Carbide, Steel
3D laser texturing of chip-form geometries on toolsSurface––––Carbide
Regrinding service (reconditioning of tools with original geometry) and recoatingSurface––––Solid carbide (VHM)
Manufacture of cylindrical hobs (tool solutions for gear tooth production)Machining––––Carbide
Manufacture of carbide special parts, carbide wear parts and cutting rotors forMachining––––Carbide, CBN, PCD

1 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
CNC tool grinding machines and coating machines (generically named, without manufacturer/model)––––Steinbach-Hallenberg (Kaestner-Tools)

Additional services

Customised special toolsLength-adjustable tool solutions3D-lasered chip-form geometriesRegrinding service (reconditioning incl. original coating)SIMTEK online shopSIMTEK Information CenterToolfinder

Quality

The certified quality management according to ISO 9001:2015 is part of the company processes and ensures a consistent quality level; for tool reconditioning, state-of-the-art CNC and coating machines as well as the latest metrology are used.

EvidenceSIMTEK Präzisionswerkzeuge GmbHKaestner-Tools GmbH
ISO 9001:2015
ISO 14001:2015

History

  1. 1994

    Foundation of SIMTEK Präzisionswerkzeuge GmbH

  2. 2015

    Certification of the environmental management system according to ISO 14001:2015

  3. For over 30 years, Kaestner-Tools has stood for high-performance tools for drilling, countersinking, reaming and milling

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