Steel construction up to 10 t unit weight, sheet metal processing and contract welding in Bedburg
Stahlbau Winters GmbH
Bedburg, North Rhine-Westphalia · DENew on Amplifa
About Stahlbau Winters
Stahlbau Winters GmbH is a family-run, medium-sized steel construction company based in Bedburg in the Rhenish lignite mining region (North Rhine-Westphalia) with a company history spanning more than 60 years. The company manufactures drawing-compliant and standard-compliant steel structures and objects of all kinds with a unit weight of up to 10 tonnes. Other business areas are sheet metal processing, contract welding, and the manufacture of spare parts for power generation and wear parts. Production includes CNC-controlled flame, plasma and laser cutting, sawing, drilling, punching, press braking, roll bending, profile bending, straightening, sandblasting and welding (MAG, TIG, MIG, MAG pulse). Materials processed include steel (including ST 52-3), stainless steel, aluminium and profile steel. The plant is certified to DIN EN 1090-2 EXC 3 and trains construction mechanics and office clerks. An own PV system covers around 30% of the electricity demand from solar energy.
- Site
- Bedburg, North Rhine-Westphalia
- Processes
- Steel construction (manufacturing to drawing and standard, unit weight up to 10 t), Oxy-fuel flame cutting (CNC, 6 torches, infinitely rotating beveling unit), Plasma cutting (CNC high focus, up to 30 mm), Laser cutting (CNC), Sheet metal cutting (hydraulic guillotine shear, 4100 mm, up to 16 mm ST 52-3), Press braking (press brake 360 t, 4000 mm width, up to 16 mm sheet thickness), Press braking (press brake 125 t, 2500 mm width, up to 6 mm sheet thickness), Roll bending (4-roll, up to 20 mm thickness, 2500 mm width)
- Materials
- Steel, Stainless steel, Aluminium, Profile steel
- Certificates
- DIN EN 1090-2 EXC 3
- Industries
- Steel construction, Power generation
- 01
Cutting (flame, plasma and laser cutting, sawing, punching)
- 02
Forming (press braking, roll bending, profile bending, straightening)
- 03
Drilling and notching
- 04
Welding (MAG, TIG, MIG, MAG pulse)
- 05
Sandblasting
- 06
Steel construction assembly
Materials & Processes
Steel
Structural steel for steel construction, sheet metal processing and wear parts, among others processed as ST 52-3.
Stainless steel
Processed in plasma and laser cutting as well as in contract welding.
Aluminium
Plasma cutting of quality cuts up to 30 mm.
Profile steel
Processing on profile steel shears, saws and profile bending machine.
Locations
Bedburg
DEHeadquarters / Production
- Part weight / size
- Steel construction up to 10 t unit weight
- Materials
- Steel (ST 52-3), stainless steel, aluminium, profile steel
- CNC flame cutting machine (6 torches, infinitely rotating beveling unit)
- CNC high-focus plasma cutting machine (up to 30 mm)
- CNC laser cutting machine Mazak
- Hydraulic guillotine shear Darley 4100 mm
- Press brake 360 t, 4000 mm
- Press brake 125 t, 2500 mm
- 4-roll plate bending machine up to 20 mm
- 3-roll plate bending machine up to 6 mm, Ø 450 mm
- Profile bending machine
- Punching machine Peddinghaus
- Sawing automat (clamping width approx. 400 mm)
- Mitre saw 300 mm
- 2 radial drilling machines (arm 1800/1500 mm)
- Sandblasting booth
- Straightening press 160 t
- Welding equipment MAG, TIG, MIG, MAG pulse
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Steel construction (manufacturing to drawing and standard, unit weight up to 10 t)Assembly | – | – | 10 t | – | Steel |
| Oxy-fuel flame cutting (CNC, 6 torches, infinitely rotating beveling unit)Machining | – | – | – | – | Steel |
| Plasma cutting (CNC high focus, up to 30 mm)Machining | – | – | – | – | Steel, Stainless steel, Aluminium |
| Laser cutting (CNC)Machining | – | – | – | – | – |
| Sheet metal cutting (hydraulic guillotine shear, 4100 mm, up to 16 mm ST 52-3)Forming | – | 4100 mm | – | – | Steel |
| Press braking (press brake 360 t, 4000 mm width, up to 16 mm sheet thickness)Forming | – | 4000 mm | – | – | Steel |
| Press braking (press brake 125 t, 2500 mm width, up to 6 mm sheet thickness)Forming | – | 2500 mm | – | – | Steel |
| Roll bending (4-roll, up to 20 mm thickness, 2500 mm width)Forming | – | 2500 mm | – | – | Steel |
| Roll bending (3-roll, up to 6 mm thickness, 4000 mm width, diameter 450 mm)Forming | – | 4000 mm | – | – | Steel |
| Profile bendingForming | – | – | – | – | – |
| PunchingMachining | – | – | – | – | Steel |
| Sawing (sawing automat with automatic feed, clamping width approx. 400 mm)Machining | – | 400 mm | – | – | – |
| Mitre sawing (clamping width 300 mm)Machining | – | 300 mm | – | – | – |
| Drilling (radial drilling machines, arm 1800 mm / 1500 mm)Machining | – | – | – | – | – |
| Drilling (bench drilling machines)Machining | – | – | – | – | – |
| Contract welding (MAG, TIG, MIG, MAG pulse)Joining | – | – | – | – | Steel, Stainless steel, Aluminium |
| NotchingMachining | – | – | – | – | Steel |
| Profile steel cutting (profile steel shears)Machining | – | – | – | – | Steel |
| SandblastingSurface | – | – | – | – | – |
| Straightening (straightening press 160 t)Forming | – | – | – | – | – |
| Manufacture of spare parts for power generationAssembly | – | – | – | – | – |
| Sheet metal processingForming | – | – | – | – | – |
| Manufacture of wear partsAssembly | – | – | – | – | – |
20 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| CNC oxy-fuel flame cutting machine with 6 torches and infinitely rotating beveling unit | – | 1 | – | – | Bedburg |
| CNC high-focus plasma cutting machine (2 torches, quality cuts up to 30 mm) | – | 1 | – | – | Bedburg |
| CNC laser cutting machine | Mazak | 1 | – | – | Bedburg |
| Hydraulic guillotine shear (4100 mm cutting length, 16 mm ST 52-3) | Darley | 1 | 4100 mm cutting length | – | Bedburg |
| Hydraulic press brake 360 t | – | 1 | Width 4000 mm, up to 16 mm sheet thickness | – | Bedburg |
| Hydraulic press brake 125 t | – | 1 | Width 2500 mm, up to 6 mm sheet thickness | – | Bedburg |
| 4-roll plate bending machine | – | 1 | up to 20 mm thickness, 2500 mm width | – | Bedburg |
| 3-roll plate bending machine | – | 1 | up to 6 mm thickness, 4000 mm width, diameter 450 mm | – | Bedburg |
| Profile bending machine | – | 1 | – | – | Bedburg |
| Punching machine | Peddinghaus | 1 | – | – | Bedburg |
| Sawing automat with automatic feed | – | 1 | Clamping width approx. 400 mm | – | Bedburg |
| Mitre saw | – | 1 | Clamping width 300 mm | – | Bedburg |
| Radial drilling machine | – | 1 | Arm 1800 mm | – | Bedburg |
| Radial drilling machine | – | 1 | Arm 1500 mm | – | Bedburg |
| Sandblasting booth (small) | – | 1 | – | – | Bedburg |
| Straightening press 160 t | – | 1 | – | – | Bedburg |
| Welding equipment (MAG, TIG, MIG, MAG pulse) | – | – | – | – | Bedburg |
| Bench drilling machines | – | – | – | – | Bedburg |
| Notching machines | – | – | – | – | Bedburg |
| Profile steel shears | – | – | – | – | Bedburg |
Additional services
Quality & Certification
Steel production is certified to DIN EN 1090-2 EXC 3. Objects are manufactured in compliance with drawings and standards.
| Evidence | Bedburg |
|---|---|
| DIN EN 1090-2 EXC 3 |
History
Company history spanning more than 60 years; exact year of foundation not specified