Surface technology, precision repair, and customized components for steel, aluminum, mining, and defense industries
Staltec GmbH
Böhlerstraße 1, 40667 Meerbusch, DeutschlandNew on Amplifa
About staltec
Staltec GmbH, based in Meerbusch, is a young, engineering-led company specializing in industrial surface technology. The range of services includes advanced coating systems (STARK Coatings), precision repairs of critical components such as rollers, rolls, rolling frames, shafts, and valves, as well as the manufacture of custom parts like BANNER Bearings, PANTHER Sleeves, and rollers for galvanizing lines. Processes used include laser cladding welding, PTA welding with cobalt and nickel alloys, thermal spraying, plasma spraying, diffusion processes, ceramic coating systems, as well as CNC machining and grinding for dimensional restoration. Non-destructive testing (NDT) ensures structural integrity before and after repair. With a pit-stop concept, the company handles disassembly, refurbishment, coating, spare parts assembly, and delivery all from a single source. Customers come from the steel and aluminum industry, mining, and defense sectors.
- Site
- Meerbusch
- Processes
- Laser cladding welding, PTA welding (Plasma-Transferred-Arc), Thermal spraying, Plasma spraying, CNC machining & grinding (Dimensional restoration), Non-destructive testing (NDT), Component coating (STARK Coatings, incl. special sealers), Precision repair of rollers, rolling frames, shafts, valves
- Materials
- Cobalt Alloys, Nickel Alloys, Wear- and corrosion-resistant materials (BANNER Bearings), High-temperature sliding materials (BANNER Bearings), Laser Cladding Welding, PTA Welding (Plasma-Transferred-Arc), Thermal Spraying, Plasma Spraying
- Certificates
- Non-destructive Testing (NDT)
- Founded
- 2025
- Employees
- 2–10
- Industries
- Steel Industry, Aluminum Industry, Mining, Defense
- 01
Engineering analysis (wear mechanisms, operating conditions)
- 02
Non-destructive testing (NDT)
- 03
Laser cladding welding / PTA welding
- 04
Thermal spraying / Plasma spraying
- 05
CNC machining & grinding
- 06
Coating (STARK Coatings)
- 07
Spare parts logistics & technical documentation
- 08
Delivery to the customer
Materials & Processes
Cobalt Alloys
Basis for PTA weld cladding layers on wear- and heat-stressed components.
Nickel Alloys
Used in PTA welding for corrosion- and temperature-resistant protective layers.
Laser Cladding Welding
Precise material application with metallurgical bonding for dimensional restoration.
PTA Welding (Plasma-Transferred-Arc)
Application of cobalt- and nickel-based cladding layers on critical components.
Thermal Spraying
Creates dense, wear-resistant surfaces.
Plasma Spraying
Thermally and corrosion-resistant protective coatings for extreme operating conditions.
Diffusion Processes
Surface treatment to improve wear and corrosion resistance.
Ceramic Coating Systems
Protection against heat and thermomechanical stress.
CNC Machining & Grinding
Precision manufacturing and dimensional restoration after coating.
Non-destructive Testing
Verification of structural integrity before and after repair.
Locations
Meerbusch
DEHeadquarters
- Materials
- Cobalt Alloys, Nickel Alloys
- CNC Machining Machines & Grinding Machines
- Laser Cladding Welding System
- PTA Welding System
- Thermal Spraying and Plasma Spraying System
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Laser cladding weldingJoining | – | – | – | – | Cobalt Alloys, Nickel Alloys |
| PTA welding (Plasma-Transferred-Arc)Joining | – | – | – | – | Cobalt-based, Nickel-based |
| Thermal sprayingSurface | – | – | – | – | – |
| Plasma sprayingSurface | – | – | – | – | – |
| CNC machining & grinding (Dimensional restoration)Machining | Precision/Dimensional accuracy | – | – | – | – |
| Non-destructive testing (NDT)Testing | – | – | – | – | – |
| Component coating (STARK Coatings, incl. special sealers)Surface | – | – | – | – | – |
| Precision repair of rollers, rolling frames, shafts, valvesSurface | – | – | – | – | – |
| Manufacture of customized components (BANNER Bearings, PANTHER Sleeves, Rollers/Rolls)Engineering | Tight dimensional tolerances | – | – | – | wear- and corrosion-resistant materials, High-temperature sliding materials |
| Diffusion processesSurface | – | – | – | – | – |
| Ceramic coating systemsSurface | – | – | – | – | – |
| Engineering services (Process optimization, coating selection, material selection,Engineering | – | – | – | – | – |
4 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| CNC Machining Machines & Grinding Machines | – | – | – | – | Meerbusch |
| Laser Cladding Welding System | – | – | – | – | Meerbusch |
| PTA Welding System | – | – | – | – | Meerbusch |
| Thermal Spraying/Plasma Spraying System | – | – | – | – | Meerbusch |
Additional services
Quality & Testing
Non-destructive testing (NDT) is performed before and after every repair to ensure structural integrity; CNC machining and grinding guarantee dimensional accuracy.
| Evidence | Meerbusch |
|---|---|
| Non-destructive Testing (NDT) |
History
- 2025
Founding of Staltec GmbH in Meerbusch