Electronic system design and manufacturing: PCBA, Box Build, RFID, Magnetics and MedTech ODM services
Syrma SGS Technology Limited
Mumbai · Chennai · Gurugram · Manesar · Bengaluru · Winnenden (DE) · Plano, TX (US)New on Amplifa
About Syrma SGS
Syrma SGS Technology Limited is an Indian electronic system design and manufacturing (ESDM) provider with roots in the Tandon Group, headquartered in Mumbai. The company manufactures printed circuit board assemblies with up to 32 layers, complete box-build assemblies, cable harnesses, injection-molded parts and housings, as well as transformers, coils and chokes with ferrite and iron cores. In addition, Syrma SGS produces RFID tags and inlays and offers ODM services for medical technology. Manufacturing comprises more than 24 SMT lines, injection molding up to 450 tonnes, nitrogen reflow, AOI, 3D X-ray inspection and flying probe testing. Customer groups include automotive, telecommunications, industrial, medical technology, IT, consumer, railway technology and defense. The company operates nine manufacturing facilities with more than 780,000 square feet of space, two R&D laboratories in Chennai and Gurugram, and an engineering and systems integration center in Winnenden, Germany. More than 500 million units have been shipped over the last ten years.
- Site
- 400 093 Mumbai, India
- Processes
- PCB Assembly (PCBA, up to 32 layers), Box Build (complete higher-level assemblies incl. housings, cable harnesses, testing, packaging), Tester Development (EOL and functional testers, design and manufacturing), Repair & Rework, Wire Harnesses (cutting, stripping, tinning, crimping, overmolding, ultrasonic welding), Injection Molding, RFID Tags & Inlays (approx. 75M annually), Magnetics: Custom magnetic components, transformers, inductors, chokes, coils (approx. 6-7M
- Materials
- Ferrite Core, Iron Core, Plastics (Injection Molding), Printed circuit boards up to 32 layers, Ferrite core, Iron core, Plastics, Cables and wires
- Certificates
- ISO 9001, ISO 14001, ISO 45001, ISO 13485, IATF 16949 (TS 16949), ANSI/ESD S20.20, TL 9000, IPC-A-610 Class 3 / J-STD-001 (Personnel Certification), IATF 16949, IPC-A-610 Class 3 / J-STD-001
- Founded
- 1978 (root
- Employees
- ~9,000
- Industries
- Automotive, Telecommunications, Industrial, Healthcare/MedTech, IT, Consumer
- 01
Product and Digital Engineering (SETS)
- 02
Rapid Prototyping (3D printing, PCBA, mechanical assembly)
- 03
SMT assembly up to 32 layers
- 04
Test and Inspection (SPI, AOI, X-Ray, ICT, Flying Probe, ATE)
- 05
Box Build / System Integration incl. cable harnesses and injection molding
- 06
EOL testing, Failure Analysis, Repair & Rework
Materials & Processes
Printed circuit boards up to 32 layers
Basis of SMT assembly for industrial, MedTech and automotive electronics.
Ferrite core
Core material for high-frequency transformers, coils and chokes.
Iron core
Material for magnetic components with higher induction requirements.
Plastics
Housings and plastic parts, manufactured on injection molding machines up to 450 tonnes.
Cables and wires
For cable harnesses with crimping, overmolding and ultrasonic welding.
Locations
Chennai (MEPZ-SEZ)
INFlagship manufacturing site since 2006, R&D lab
- Lot size
- Prototyping to high-volume production
- Materials
- PCBA, RFID, Magnetics
- 24+ SMT lines (group-wide)
- SPI
- Nitrogen reflow
- AOI
- 3D X-ray inspection
- Flying Probe Tester
- ICT
- ATE
- Climatic Chamber
- Vibration Tester
- Bump & Drop Tester
Mumbai
INRegistered Office
Gurugram
INFacility / R&D lab
Manesar
INManufacturing (since 2011-2015)
Bengaluru
INEMS manufacturing
Bawal
INManufacturing
Baddi
INOperations
Winnenden
DEEngineering & Systems Integration / R&D
Plano, TX
USSales/office
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| PCB Assembly (PCBA, up to 32 layers)Assembly | – | – | – | Prototyping/low-volume – high-volume | PCB (up to 32 layers) |
| Box Build (complete higher-level assemblies incl. housings, cable harnesses, testing, packaging)Assembly | – | – | – | – | – |
| Tester Development (EOL and functional testers, design and manufacturing)Testing | – | – | – | – | – |
| Repair & ReworkAssembly | – | – | – | – | – |
| Wire Harnesses (cutting, stripping, tinning, crimping, overmolding, ultrasonic welding)Joining | – | – | – | – | – |
| Injection MoldingPlastics | – | – | – | – | Plastic parts and housings |
| RFID Tags & Inlays (approx. 75M annually)Assembly | – | – | – | – | – |
| Magnetics: Custom magnetic components, transformers, inductors, chokes, coils (approx. 6-7MAssembly | – | – | – | – | Ferrite Core, Iron Core |
| GSM Antenna Assembly (capacity over 400K annually)Assembly | – | – | – | – | – |
| 3D Printing (additive manufacturing)Additive | – | – | – | – | – |
| Mechanical AssemblyAssembly | – | – | – | – | – |
| Box Build / System IntegrationAssembly | – | – | – | – | – |
| Industrial DesignEngineering | – | – | – | – | – |
| System EngineeringEngineering | – | – | – | – | – |
| Hardware - Electrical & Mechanical DesignEngineering | – | – | – | – | – |
| Embedded SW & FPGA DesignEngineering | – | – | – | – | – |
| Cloud EngineeringEngineering | – | – | – | – | – |
| Cognitive Engineering - AI & ML IoTEngineering | – | – | – | – | – |
| Experience Design – HMI/UX/UIEngineering | – | – | – | – | – |
| MedTech ODM Services (Homogenization, Electrotherapy, Colorimetry, Laser Therapy, RF Therapy,Assembly | – | – | – | – | – |
| Failure Analysis (PCB/PWB, ICs, memory chips, transistors, diodes, capacitors, resistors,Testing | – | – | – | – | – |
| Advanced Packaging: Chip-on-Board (COB)Assembly | – | – | – | – | – |
| Advanced Packaging: System-in-Package (SiP)Assembly | – | – | – | – | – |
| Rapid PrototypingEngineering | – | – | – | – | – |
| Soldering (J-STD-001 certified)Joining | – | – | – | – | – |
19 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| SMT Lines (High Speed) | – | 24+ | – | – | various locations in India |
| Injection Molding Presses (up to 450T) | – | – | – | – | – |
| Solder Paste Inspection (SPI) | – | – | – | – | – |
| Nitrogen controlled Reflow machine | – | – | – | – | – |
| Automatic Optical Inspection (AOI) | – | – | – | – | – |
| 3D X-Ray Inspection System | – | – | – | – | – |
| Flying Probe Tester | – | – | – | – | – |
| In-Circuit Tester (ICT) | – | – | – | – | – |
| Automated Test Equipment (ATE) | – | – | – | – | – |
| Climatic Chamber | – | – | – | – | – |
| Vibration Tester | – | – | – | – | – |
| Bump & Drop Tester | – | – | – | – | – |
| Video Measuring Machine (VMM) | – | – | – | – | – |
| Coordinate Measuring Machine (CMM) | – | – | – | – | – |
| Profile Projector | – | – | – | – | – |
| ATT Micro Tester | – | – | – | – | – |
| Ultrasonic Welder (Wire Harness) | – | – | – | – | – |
| Crimping Equipment (Wire Harness) | – | – | – | – | – |
| Overmolding Equipment (Wire Harness) | – | – | – | – | – |
Additional services
Reference customers
Quality
Quality assurance follows internationally recognized standards (ISO 9001, ISO 13485, IATF 16949, among others) with IPC-A-610 Class 3 and J-STD-001 certified technicians. Inspection equipment includes VMM, CMM, profile projectors, SPI, AOI, 3D X-ray, ICT, Flying Probe Testers, ATE as well as climatic chambers, vibration and bump & drop testers; comprehensive failure analysis and CAPA per 8D are established.
| Evidence | Chennai | Manesar | Bengaluru |
|---|---|---|---|
| ISO 9001 | |||
| ISO 14001 | |||
| ISO 45001 | |||
| ISO 13485 | |||
| IATF 16949 | |||
| ANSI/ESD S20.20 | |||
| TL 9000 | |||
| IPC-A-610 Class 3 / J-STD-001 |
History
- 1978
Tandon Magnetics – world's largest manufacturer of disk drives, supplier to IBM; later sold to Western Digital; Tandon Motors JV with Kollmorgen, sold to Danaher.
- 2000
Launch of Celetronix, India's first world-class EMS, in partnership with Flex; sold to Jabil in 2006.
- 2005
Founding of Syrma SGS Technology in the Madras Export Processing Zone (MEPZ), Chennai (Tandon Group).
- 2006
Opening of the flagship Chennai site in an SEZ for electronics manufacturing.
- 2001-2010
Start of operations in Chennai, Gurgaon and Baddi; R&D center in Stuttgart, Germany.
- 2011-2015
New plant in Manesar; R&D lab in Chennai in 2014.
- 2016-2020
Rapid prototyping and repair & rework facilities; new plant in Bawal; new EMS factory in Bangalore; engineering and systems integration facility in Stuttgart.
- 2021
Merger of Syrma and SGS Tekniks; acquisition of PerfectID to strengthen the RFID portfolio.
- 2022
Stock market listing on BSE & NSE; USD 100 million raised for capacity expansion.
- 2023
Acquisition of the MedTech device manufacturer Johari Digital Healthcare.