Plant engineering and technologies for material treatment, surface technology, vacuum and process technology as well as raw material recycling.
SYSTEC Gruppe
Karlstadt · Gössenheim · Dinslaken · Oberseifersdorf · Harzgerode · Hirschhorn/Neckar · Sonneberg · Frankenblick · Arnstadt · VetschauNew on Amplifa
About the SYSTEC Group
The SYSTEC Group is a group of several companies specialized in plant engineering and technology services, headquartered in Karlstadt (Bavaria). Its range covers PVD coatings and anodization for plastics, metals and composites, the construction of custom induction systems for hardening, tempering, melting and annealing of metals, high-temperature and vacuum technology for sintering with temperatures up to 3000 °C and pressures up to 20 MPa, as well as special vacuum technology systems, including PVT growth of SiC and FZ growth of monocrystalline silicon. In addition, the group offers apparatus and vessel fabrication for the chemical, pharmaceutical, food and environmental industries with lengths up to 80 m and individual component weights up to 100 t, medical technology with biocompatible surfaces, rubber reprocessing, and recycling solutions for the recovery of strategic raw materials. The group covers the value chain from engineering and analytics through manufacturing to after-sales service at ten locations in Germany.
- Site
- Karlstadt
- Processes
- PVD coating, Anodization, Design coatings (fingerprint and corrosion protection, wear and abrasion protection), Induction hardening (contract heat treatment), Tempering and quench-and-temper (chain, pipe and bar quench-and-temper systems), Induction melting, Forging (forging heating), Annealing
- Materials
- Plastics, Metals, Composites, Ceramics (high-performance materials), Copper, Iron, Gold, Palladium
- Certificates
- AD2000 / EN13445 / ASME Code
- Industries
- Automotive industry, Plastics technology, Mechanical engineering, Chemicals, Pharmaceuticals, Food technology
- 01
Engineering and product development
- 02
Analytics and contract research
- 03
Design and construction of custom systems
- 04
Contract heat treatment or contract manufacturing
- 05
Assembly, finishing, sterilization
- 06
After-sales service
Materials & Processes
PVD coating
Design surfaces and functional coatings (fingerprint, corrosion, wear and abrasion protection) for plastics, metals and composites.
Anodization
Anodizing of metal surfaces, also as a system manufacturer with proprietary plant technology.
Induction heat treatment
Hardening, tempering, quenching and tempering, forging heating, melting and annealing of metals, including contract heat treatment.
Sintering
Vacuum sintering, hot pressing, SPS, gas pressure sintering and continuous sintering for high-performance ceramics up to 3000 °C and 20 MPa.
Apparatus and vessel fabrication
Pressure vessels, reactors, columns, crystallizers and heat exchangers according to, among others, the Pressure Equipment Directive, AD2000, EN13445 and ASME Code.
Biocompatible coating
Allergen-free, biocompatible surfaces for surgical instruments and medical implants.
Rubber reprocessing and recycling
Granulates and ground materials with purity levels up to 99.9% from tire and rubber production waste.
Locations
Karlstadt
DEGroup headquarters, vacuum systems, coating technology, environmental technology
- Materials
- Plastics, metals, composites
- PVD coating systems
- Systems for PVT growth of SiC
- Systems for FZ growth of monocrystalline silicon
Gössenheim
DEManufacturing technology (SYSTEC Fertigungstechnik GmbH & Co. KG)
Dinslaken
DECoating technology (SYSTEC Vacuum Coating)
- Materials
- Plastics, metals, composites
- PVD coating systems
Oberseifersdorf
DECoating technology (SYSTEC-SCI GmbH)
Harzgerode
DEMedical technology (CGS MEDICAL GmbH)
- Materials
- Metals
Hirschhorn/Neckar
DEInduction technology (ITG Induktionsanlagen GmbH)
- Materials
- Steel, metals
- Hardening, tempering and quench-and-temper systems
- Vertical feed hardening machines
- Horizontal case-hardening systems
- Chain, pipe and single-bar quench-and-temper systems
- Wire and strip heating systems
- Melting systems
Sonneberg
DESintering technology (FCT Anlagenbau GmbH)
- Materials
- Ceramics
- Vacuum sintering systems
- SPS systems
- Vacuum gas pressure sintering furnaces
Frankenblick
DESintering technology (FCT Systeme GmbH)
- Materials
- Ceramics
- Vacuum hot pressing
- Continuous sintering furnaces
- Burnout furnaces
Arnstadt
DEProcess technology (CHEMA Prozess- und Systemtechnik GmbH)
- Part weight / size
- up to 100 t
- Lot size
- Individual units and series
- Materials
- Metals, stainless steel
- Apparatus fabrication for pressure vessels, reactors, columns, crystallizers, heat exchangers
Vetschau
DERubber reprocessing (SPREELAST GmbH)
- Materials
- Plastic, rubber
Components & Systems
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| PVD coatingSurface | – | – | – | – | Plastics, Metals, Composites |
| AnodizationSurface | – | – | – | – | Metals |
| Design coatings (fingerprint and corrosion protection, wear and abrasion protection)Surface | – | – | – | – | Plastics, Metals, Composites |
| Induction hardening (contract heat treatment)Heat treatment | – | – | – | – | Metals |
| Tempering and quench-and-temper (chain, pipe and bar quench-and-temper systems)Heat treatment | – | Pipe diameters up to 450 mm | – | – | Metals, Steel |
| Induction meltingHeat treatment | – | – | – | – | Metals, Precious metals |
| Forging (forging heating)Forming | – | – | Throughput up to 7 t/h | – | Metals |
| AnnealingHeat treatment | – | – | – | – | Metals, Ceramics |
| Sintering (vacuum sintering, hot pressing, SPS, gas pressure sintering, continuous sintering,Heat treatment | – | – | – | – | Ceramics |
| Diffusion weldingJoining | – | – | – | – | – |
| Casting (melting and casting of metals and precious metals)Casting | – | – | – | – | Metals, Precious metals |
| Apparatus and vessel fabrication (reactors, fermenters, pressure vessels, columns, crystallizers,Engineering | – | up to 80 m length | up to 100 t individual weight | – | – |
| Biocompatible surface coating for medical technology (surgical semi-finished products, implants)Surface | – | – | – | – | Metals |
| Product marking, final assembly, sterilization, finishingAssembly | – | – | – | – | – |
| Rubber reprocessing / recycling (granulates and ground materials, purity up to 99.9%)Plastics | – | – | – | – | Plastic, Rubber |
| Recycling and shredding (recovery of strategic raw materials)Other | – | – | – | – | Copper, Plastics, Iron, Gold, Palladium, Silicon |
| Nano-hardness testingTesting | – | – | – | – | Plastics, Metals, Composites |
| Abrasion testingTesting | – | – | – | – | – |
| Friction coefficient testingTesting | – | – | – | – | – |
| SEM microscopy and EDX analysisTesting | – | – | – | – | – |
| Scratch testingTesting | – | – | – | – | – |
| Profilometry and color measurementTesting | – | – | – | – | – |
| Layer thickness measurementTesting | – | – | – | – | – |
| Engineering and product development / design of production linesEngineering | – | – | – | – | – |
10 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Hardening, tempering and quench-and-temper systems (induction) | ITG Induktionsanlagen GmbH | – | Pipe diameters up to 450 mm, throughput up to 7 t/h | – | Hirschhorn/Neckar |
| Vertical feed hardening machines | ITG Induktionsanlagen GmbH | – | – | – | Hirschhorn/Neckar |
| Horizontal case-hardening systems | ITG Induktionsanlagen GmbH | – | – | – | Hirschhorn/Neckar |
| Chain, pipe and single-bar quench-and-temper systems | ITG Induktionsanlagen GmbH | – | – | – | Hirschhorn/Neckar |
| Wire and strip heating systems | ITG Induktionsanlagen GmbH | – | – | – | Hirschhorn/Neckar |
| Melting systems (induction) | ITG Induktionsanlagen GmbH | – | – | – | Hirschhorn/Neckar |
| Vacuum sintering systems / vacuum hot pressing / SPS systems / vacuum gas pressure sintering | FCT Anlagenbau GmbH / FCT Systeme GmbH | over 400 | Temperatures up to 3000 °C, pressures up to 20 MPa | – | Sonneberg / Frankenblick |
| Apparatus fabrication (pressure vessels, reactors, columns, crystallizers, heat exchangers) | CHEMA Prozess- und Systemtechnik GmbH | – | Lengths up to 80 m, individual weight up to 100 t | – | Arnstadt |
| PVD coating systems (proprietary plant technology) | SYSTEC Vacuum Coating GmbH & Co. KG | – | – | – | Karlstadt / Dinslaken |
| Systems for PVT growth of SiC and FZ growth of monocrystalline silicon | SYSTEC Vacuum Systems GmbH & Co. KG | – | – | – | Karlstadt |
Additional services
Quality
The group operates its own analytics and contract research with nano-hardness testing, abrasion testing, friction coefficient testing, SEM/EDX analysis, scratch testing, profilometry/color measurement and layer thickness measurement. In apparatus engineering, design is carried out according to codes such as the Pressure Equipment Directive, AD2000, EN13445 and ASME Code.
| Evidence | Arnstadt |
|---|---|
| AD2000 / EN13445 / ASME Code |