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t.neubert – Fertigung

Service provider for initial sample inspection, product release (PPF/PPAP) and quality assurance in the mobility industry

T.

t.neubert GmbH

73669 Lichtenwald (Headquarters)New on Amplifa

1992Founded
75Employees
35Samplings per working day
34Countries using the expertise
>50 Mio.Vehicles based on the inspections

About t.neubert

t.neubert GmbH is a family-owned company based in Lichtenwald near Stuttgart that has specialised in initial sample inspection and product release according to VDA Volume 2 (PPF) or AIAG (PPAP) since 1992. The company does not manufacture itself, but takes over quality assurance of components along the entire supply chain: initial sampling according to PPF/PPAP, counter-verification of initial samples, adhesive and welding audits, auditing of materials and suppliers, as well as series supplier releases. Inspected are body-in-white parts such as doors, longitudinal members and pillars, assembly and attachment parts such as screws, self-piercing rivets, airbags and fuel tanks, joining and adhesive technology connections as well as polymer components. Customers are manufacturers of mobility solutions, including Mercedes-Benz. According to its own statements, over 50 million vehicles are based on the inspections of the 75-employee company.

Site
Lichtenwald
Processes
Initial sample inspection / product release (PPF/PPAP according to VDA Volume 2 or AIAG), Initial sampling according to PPF/PPAP, quality assurance of (purchased) parts, proof of series, Counter-verification of initial samples (plausibility check of measured values and inspection, Adhesive and welding audits, Auditing of materials and suppliers / series supplier release, Material & strength testing, Consulting for suppliers & quality engineers, support of series production ramp-ups, centralisation, Inspection of body-in-white parts (doors, floor panels, side walls, longitudinal members, rear
Materials
Polymers (plastics), Initial sample inspection according to VDA Volume 2 / AIAG PPAP, Joining technology
Certificates
PPF/PPAP according to VDA Volume 2 / AIAG, Initial sample inspection according to VDA, Proof of series production capability
Founded
1992
Employees
75
Industries
Mobility industry, Automotive, Rail industry
  1. 01

    Clarification of requirements and consulting

  2. 02

    Auditing of materials and suppliers

  3. 03

    Initial sample inspection according to PPF/PPAP (VDA Volume 2 / AIAG)

  4. 04

    Counter-verification of measured values and inspection results

  5. 05

    Series supplier release and support of series production ramp-up

Inspected materials and processes

PPF/PPAP

Initial sample inspection according to VDA Volume 2 / AIAG PPAP

Standardised production process and product release procedure for series parts.

K

Polymers (plastics)

Inspection of polymer components such as covers, brackets and lines.

FÜ

Joining technology

Inspection of adhesive, self-piercing rivet, clinch, weld and solder joints.

Locations

Lichtenwald

DE

Headquarters

Materials
Polymers (plastics)

Inspected components

Initial sample inspection of a passenger car component
Initial sample inspection of a passenger car componentPPF/PPAP · Automotive
Passenger car filter
Passenger car filterComponent inspection · Automotive

Inside the production

Initial sample inspection of a passenger car component
Initial sample inspection of a passenger car component
Product release Mercedes McLaren SLR
Product release Mercedes McLaren SLR
Planning of the centralisation of the PPF process at Mercedes-Benz
Planning of the centralisation of the PPF process at Mercedes-Benz
Quality assurance rail industry
Quality assurance rail industry

Industries

Mobility industryAutomotiveRail industry

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Initial sample inspection / product release (PPF/PPAP according to VDA Volume 2 or AIAG)Testing–––––
Initial sampling according to PPF/PPAP, quality assurance of (purchased) parts, proof of seriesTesting–––––
Counter-verification of initial samples (plausibility check of measured values and inspectionTesting–––––
Adhesive and welding auditsTesting–––––
Auditing of materials and suppliers / series supplier releaseTesting–––––
Material & strength testingTesting–––––
Consulting for suppliers & quality engineers, support of series production ramp-ups, centralisationEngineering–––––
Inspection of body-in-white parts (doors, floor panels, side walls, longitudinal members, rearTesting–––––
Inspection of assembly and attachment parts (screws/nuts, self-piercing rivets, brackets/bearings,Testing–––––
Inspection of joining technology connections (adhesive bonding, flow-hole-forming joints,Testing–––––
Inspection of adhesive technology parts (windows, claddings, trim strips, warning signs, vehicleTesting–––––
Inspection of polymer components (covers, brackets, lines)Testing––––Polymers/plastics

Additional services

Initial sample inspection according to VDAInitial sampling PPF/PPAPProduct releaseAdhesive and welding auditsAuditing of materials and suppliersSeries supplier releaseCounter-verification of initial samplesConsulting for suppliers and quality engineersSupport for series production ramp-upsCentralisation of product releaseQuality assurance of purchased partsProof of series production capability

Reference customers

Mercedes-BenzMercedes McLaren SLR

Quality and standards

t.neubert conducts initial sample inspections according to VDA Volume 2 or AIAG PPAP, checks the plausibility of suppliers' measured values and inspection results, and audits suppliers as well as adhesive and welded joints. The management and the team appoint responsible persons for initial sampling, initial sample inspection and Material & Quality.

EvidenceLichtenwald
PPF/PPAP according to VDA Volume 2 / AIAG
Initial sample inspection according to VDA
Proof of series production capability

Company history

  1. 1992

    Founded by Thomas Neubert after working as a sworn expert for machine components; first assignments as a materials tester.

  2. Specialisation in the mobility industry; today over 50 million vehicles are based on the inspections, including projects with Mercedes-Benz and Mercedes McLaren SLR.

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