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tbs-pack – Fertigung

Manufacturer of sustainable packaging films, bags, sleeves, and labels with contract packing and fulfillment services.

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tbs-pack GmbH

New on Amplifa

Blown Film Extrusion: 12 lines (2,500 t)Production Capacity
Cast Film Extrusion: 9 lines (7,000 t)Film Production Capacity

About tbs-pack

The tbs-pack GmbH is a manufacturer of packaging material and packaging films for protective, sales, and logistics packaging. The portfolio includes stand-up pouches (Doypacks), flow packs, tubular pouches, stick packs, heat shrink sleeves, shrink capsules, sealing films and trays, PE tubular and flat films, PE bags, vacuum bags, agricultural films, stretch films, shrink sleeves, side-fold bags, pallet covering films, shrink films, and recyclable labels. Films are produced by blown extrusion on 12 lines (2,500 t capacity) and by cast extrusion on 9 lines (7,000 t capacity), especially water-soluble films made of PVOH. Raw materials are PE, LDPE, HDPE, PP, OPP, CPP, Polyolefins, rPET, rPP, rHDPE, PLA, PVOH, CPET, APET, Aluminum, Paper, Stone Paper, and Cellulose. Additionally, the company offers contract packing (filling, processing, packaging) and fulfillment services (warehousing, picking, shipping). As part of 'Home of Packaging' (union with alpha-pack GmbH and alpha-automatic GmbH), suitable packaging machinery is also offered. Customer industries include food, pet food, supplements, cosmetics, pharma, non-food, agriculture, chemistry, and trade.

Processes
Stand-up Pouches / Doypack bags, Shrink Sleeves (Sleeve Packaging), Flowpacks, Tubular Pouches, Stick Packs, Fine Shrink Films (Polyolefins), PCR Recycling Films, Bio-Films (compostable and bio-based films, PLA films)
Materials
PE (Polyethylene), LDPE (Low Density Polyethylene), HDPE (High-Density Polyethylene), PP (Polypropylene), OPP, CPP, Polyolefin, rPET (Recycled PET)
Certificates
IFS Broker, EUCertPlast (Castelli®-Circular films)
Industries
Food, Pet Food, Supplements & Sports Nutrition, Cosmetics, Pharma / Medical Devices, Non-Food
  1. 01

    Extrusion (Blown and Cast Film Extrusion)

  2. 02

    Conversion (Bags, Sleeves, Labels)

  3. 03

    Printing (up to 6 or 10 colors)

  4. 04

    Contract Packing (Filling, Preparing, Packaging)

  5. 05

    Fulfillment (Warehousing, Picking, Shipping)

Materials & Processes

PE

Polyethylene (PE/LDPE/HDPE)

Basic material for shrink films, tubular and flat films, bags, agricultural and stretch films.

PP

Polypropylene (PP/OPP/CPP)

Used for bags, sales films, and as film material in tubular bag machines.

PCR

PCR Recyclates (rPET, rPP, rHDPE, Polyolefin)

Post-Consumer Recyclates for recyclable shrink and stretch films, partly food-safe.

PLA

Bio-films (PLA, renewable raw materials)

Compostable and bio-based films from raw materials such as corn, potatoes, and sugarcane.

PVOH

Polyvinyl Alcohol (PVOH)

Water-soluble monolayer and multilayer films for pre-dosed cleaning agents and portion packaging.

CPET/APET

Sealing Film Materials (CPET, APET, PP, Aluminium)

Heat-sealable films for trays, trays, and menu trays, including barrier, skin, and MAP variants.

Papier

Paper, Stone Paper, Cellulose

Materials for recyclable and compostable labels.

Alu

Aluminium Films

Laminate and aluminium films for tubular bag machines and sealing applications.

Components & Products

Stand-up Pouches (Doypack)
Stand-up Pouches (Doypack)Film Processing · Food & Non-Food

Inside the production

Packaging material from tbs-pack
Packaging material from tbs-pack
Home of Packaging
Home of Packaging

Industries

FoodPet FoodSupplements & Sports NutritionCosmeticsPharma / Medical DevicesNon-FoodAgricultureChemistryHousehold and Laundry DetergentsRetail and Wholesale / Logistics

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Stand-up Pouches / Doypack bagsPlastic––––PE, PP
Shrink Sleeves (Sleeve Packaging)Plastic–––––
FlowpacksPlastic–––––
Tubular PouchesPlastic–––––
Stick PacksPlastic–––––
Fine Shrink Films (Polyolefins)Plastic––––Polyolefin, PP, PCR (rPET, rPP, rHDPE)
PCR Recycling FilmsPlastic––––rPET, rPP, rHDPE, Polyolefin
Bio-Films (compostable and bio-based films, PLA films)Plastic––––PLA, renewable raw materials (corn, potatoes, sugarcane), Green-PE
Stretch Films (Hand, Machine, pre-stretched, perforated, colored/printed, Eco-Stretch film with PCR)Plastic––––PE, PCR
PE Shrink FilmsPlastic––––PE
Sealing Films (Standard, barrier, breathable, Skin, MAP-compatible)Plastic–––––
Shrink FilmsPlastic–––––
PE Tubular and Flat FilmsPlastic–Flat film 50–2000 mm width;––LDPE
PE Bags (Flat bags, stand-up bags, zip bags, fold bags, press closure, draw-string,Plastic–Film thickness 20–200 µm––LDPE, PE
Vacuum BagsPlastic–––––
Sealing and Menu TraysPlastic––––CPET, APET, PP, Aluminium
Agricultural Films (Mulch, peat, growing/greenhouse, asparagus, silo, round bales,Plastic–Thicknesses 100–250 µm, widths up to 6 m––PE
Shrink Sleeves & Side-fold BagsPlastic–––––
Pallet Covering FilmPlastic–Thicknesses e.g. 25/30/40 µm; Formats z.––LDPE, Recyclate
Shrink CapsulesPlastic–––––
Recyclable Labels / Compostable Bio-LabelsPlastic––––Paper, Natural and colored papers, PE, PP, Stone paper, Bio-PE, rPE, metallized materials, Cellulose, PLA
Retort Pouches (sterilizable, heat-resistant)Plastic––––Mono-material
Water-soluble Films (monolayer and multilayer films, with barrier properties)Plastic––––PVOH (Polyvinyl Alcohol)
Blown Film Extrusion (film production)Plastic–––––
Cast Extrusion (film production)Plastic–––––
Contract Packing (filling, processing, packaging)Assembly–––––
Fulfillment Service (Warehousing, Picking, Shipping)Assembly–––––
OPP/CPP Films (Sales packaging)Plastic––––OPP, CPP

8 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Blown Film Extrusion Line–12Capacity 2,500 Tons (water-soluble films)––
Cast Extrusion Line–9Capacity 7,000 Tons (water-soluble films)––
Sleeve-Label Automaton–––––
Steam Tunnel–––––
Flowpack & Tubular Bag Machines (vertical tubular bag machines)alpha-pack–processing PP, OPP, laminate, and aluminum films––
Shrink & Film Welding Machinesalpha-pack––––
Stretch Wrapper / Stretch Robotsalpha-pack––––
Tray Sealing Machinesalpha-pack––––

Additional services

Contract Packing (Filling, Processing, Packaging)Fulfillment Service (Warehousing, Picking, Shipping)Packaging machinery (via alpha-pack GmbH)Sustainability Check / PPWR ConsultingCustom Printing (up to 6 or 10 colors)Personalized Packaging Consulting

Quality & Certifications

Castelli®-Circular films are certified according to EUCertPlast; additionally, there is an IFS Broker certification at a higher level.

EvidenceCompany
IFS Broker
EUCertPlast (Castelli®-Circular films)

History

  1. tbs-pack GmbH is part of 'Home of Packaging', a union with alpha-pack GmbH and alpha-automatic GmbH.

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