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Custom connectors and injection-molded parts including toolmaking and cable assembly in Zurich.

Torson Injex Logo

Torson Injex AG

Zurich (Oerlikon), SwitzerlandNew on Amplifa

~1960 (as Alfred Schmid,Founded
30 (as of December 2020)Employees
Zurich-Oerlikon, Gubelstrasse 37Site

About Torson Injex

Torson Injex AG is a Zurich-based company with two core areas: injection molding and custom connectors. In injection molding, it manufactures parts from prototypes through to series production, including multi-component injection molding, micro injection molding, silicone and elastomer injection molding, as well as overmolding of inserts, electronics and glass. High-performance plastics such as PEEK, PPS and PEI are processed alongside TPE, TPU and silicone. A specialty is additive tooling: with 3D-printed injection molds, prototypes in series material are possible in under a week, including economical small series. In the connector segment, the company develops and manufactures special connectors, USB, circular, laboratory, coaxial and triaxial connectors, including cable assembly. The value chain covers in-house toolmaking, development, production and assembly at the Gubelstrasse 37 site in Zurich-Oerlikon. Customers come from medical technology, electronics, laboratory/analysis and general industry, including Hamilton, dormakaba, Sonova, Medela and Büchi.

Site
Zürich, Schweiz
Processes
Injection molding production, Multi-component injection molding (incl. overmolding of inserts, electronics and glass), Micro injection molding, Silicone and elastomer injection molding (silicone injection molding), Injection molding prototyping / prototypes in under a week (additive tooling), Injection molding with additively manufactured tools (small series, e.g. 200 pieces), Production of microfluidic chips, Production of plastic parts for medical technology
Materials
PEEK, PPS, PEI, Silicone, TPE, TPU (Desmopan family), Elastomers, Additively manufactured injection molds
Certificates
ISO 9001:2015, ISO 13485
Founded
~1960 (Tor
Employees
30 (as of Zusammensc
Industries
Medical technology, Electronics, Laboratory/analysis, General industry
  1. 01

    Development and prototyping

  2. 02

    Material selection/consulting

  3. 03

    Toolmaking (conventional and additively manufactured)

  4. 04

    Injection molding (incl. multi-component, micro and silicone injection molding)

  5. 05

    Overmolding of inserts, electronics and glass

  6. 06

    Connector manufacturing

  7. 07

    Cable assembly

  8. 08

    Assembly/final inspection

Materials and Processes

PEEK

PEEK

High-performance plastic for demanding applications in injection molding production.

PPS

PPS

Semi-crystalline high-performance thermoplastic for parts exposed to temperature and chemical stress.

PEI

PEI

High-performance plastic for injection-molded precision parts.

SI

Silicone

Processed in silicone and elastomer injection molding for flexible, sealed components.

TPE

TPE

Thermoplastic elastomers, among other things for small series with additively manufactured tools.

TPU

TPU (Desmopan family)

Thermoplastic polyurethane, e.g. for weldable bellows.

EL

Elastomers

Soft elastic materials for elastomer injection molding.

3DP

Additively manufactured injection molds

3D-printed tools enable prototypes in under a week and economical small series.

STE

Steel (toolmaking)

Tool steel for conventional series-production tools in the in-house toolmaking department.

AL

Aluminium (toolmaking)

Tool material for fast, cost-effective injection molds.

Site

Zurich (Oerlikon)

CH

Head office, injection molding and connector production, toolmaking, cable assembly

Lot size
Prototypes, small series through to series production
Materials
Thermoplastics (incl. PEEK, PPS, PEI), TPE, TPU, silicone, elastomers
  • Injection molding machines (proprietary Injex injection molding system)
  • 3D printers for additive injection molds

Industries

Medical technologyElectronicsLaboratory/analysisGeneral industry

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Injection molding productionPlastics–––Small series (explicitlyThermoplastics (incl. high-performance plastics)
Multi-component injection molding (incl. overmolding of inserts, electronics and glass)Plastics––––Thermoplastics, Silicone
Micro injection moldingPlastics––––Plastics
Silicone and elastomer injection molding (silicone injection molding)Plastics––––Silicone, Elastomers
Injection molding prototyping / prototypes in under a week (additive tooling)Plastics––––TPE, TPU (Desmopan family), Thermoplastics
Injection molding with additively manufactured tools (small series, e.g. 200 pieces)Plastics–––200 pieces (example small series)TPE, TPU
Production of microfluidic chipsPlastics––––Plastics
Production of plastic parts for medical technologyPlastics––––Plastics
In-house toolmaking (injection molds)Engineering––––Steel, Aluminium, additively manufactured materials
Additively manufactured injection molds (3D printing, additive tooling)Additive–––––
Manufacture of custom connectors (special connectors, USB, circular connectors, laboratoryPlastics–––also small quantities (explicitlyPlastics
Cable assemblyAssembly–––––
Overmolding of electronics / glass / insertsPlastics––––Plastics, Silicone
Development and prototyping for connectorsEngineering––––Plastics

2 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Injection molding machines (own developments / proprietary Injex injection molding system)––––Zurich (Gubelstrasse, Oerlikon)
3D printers (for additive injection molds)––––Zurich

Additional services

Injection molding productionIn-house toolmakingAdditively manufactured injection molds (additive tooling)Injection-molded prototypes in under a weekMulti-component injection moldingMicro injection moldingSilicone and elastomer injection moldingProcessing of high-performance plastics (PEEK, PPS, PEI and more)Overmolding of insertsOvermolding of electronicsOvermolding of glass with plasticCustom connectorsCable assemblyCoaxial and triaxial connectorsUSB connectorsCircular connectors (screwed)Laboratory connectorsProduction of plastic parts for medical technologyProduction of microfluidic chipsDevelopment and prototypingMaterial selection consulting

Reference customers

Hamilton MedicalIDUN TechnologiesdormakabaSonovaMedelaBüchi

Quality

Torson Injex AG is certified to ISO 9001:2015 (SQS, Reg. No. 47930); certification to ISO 13485 for medical technology is planned and being implemented.

EvidenceZurich (Oerlikon)
ISO 9001:2015
ISO 13485

History

  1. ~1960

    Foundation of the sole proprietorship 'Alfred Schmid, Torson Apparatebau' in Zurich; construction of its own injection molding machines and first customer-specific special connectors.

  2. 1987

    Conversion of the sole proprietorship into Torson Kunststofftechnik AG (January).

  3. 2017

    Foundation of the startup Injex by Oliver Schlatter and Tobias Ammann (ETH Zurich) with additively manufactured injection molds.

  4. 2020

    Merger of Torson and Injex to form Torson Injex AG in December; headcount grows from 6 to 30, Injex moves to Gubelstrasse in Zurich-Oerlikon.

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