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Trio-Eloxal – Fertigung

Surface technology for aluminium and steel: anodising and powder coating of components up to 18,000 mm in length.

Trio-Eloxal Logo

trio-Eloxal GmbH & Co. KG

Geesthacht · LotteNew on Amplifa

1970Founded in Hamburg
18,000 mmMaximum component length (anodising and powder coating)
350 × 800 mmMax. cross-section of long components (width × height)
GmbH & Co. KGLegal form, commercial register HRA 148 GE, Local Court of

About Trio-Eloxal

trio-Eloxal GmbH & Co. KG is a contract manufacturer specialised in surface finishing, headquartered in Geesthacht. The company anodises aluminium components via anodic oxidation with layer thicknesses of 5 to 25 µm and offers powder coating for aluminium as well as bare and galvanised steel. The portfolio includes pickling, coloured anodising, hard anodising, stainless steel and wood grain finishes, mechanical pretreatment such as grinding, brushing, polishing and blasting, as well as chemical pretreatment, passivation, spray galvanising, glass coating and interior contacting of hollow-chamber profiles and tubes. Long components and special sizes up to 18,000 mm in length are processed, including facade elements and machine parts, as well as small parts for medical instruments. Customers include industry and architecture as well as mechanical engineering. Since 2021 there has been a partnership-based merger with the Engel Group from Pohlheim.

Site
Geesthacht
Processes
Anodising (anodisation), Hard anodising / hard anodising / hard anodising, Pickling and anodising, Coloured anodising, Grinding and anodising, Anodising with stainless steel finish (aluminium in stainless steel look), Anodising of panel sheets and perforated sheets, Anodised printing
Materials
Aluminium, Bare steel, Galvanised steel, Glass, Anodising (Anodisation), Hard anodising / Hard coating, Powder coating, Bare and galvanised steel
Certificates
DIN 17611 (anodising), GSB regulations (powder coating)
Founded
1970
Industries
Industry, Architecture (facades), Mechanical engineering, Medical instruments
  1. 01

    Surface finishing consulting

  2. 02

    Mechanical pretreatment (grinding, brushing, polishing, blasting, sweep

  3. 03

    Chemical pretreatment (degreasing, pickling, passivation, spray galvanising)

  4. 04

    Anodising or powder coating

  5. 05

    Quality assurance

  6. 06

    Logistics

Materials and Processes

Eloxal

Anodising (Anodisation)

Formation of an oxide protective layer on aluminium with 5–25 µm layer thickness for corrosion protection.

Harteloxal

Hard anodising / Hard coating

Hard anodising of aluminium for heavily stressed surfaces.

PVDF-P

Powder coating

Solvent-free and heavy-metal-free coating process for aluminium, bare steel and galvanised steel.

Al

Aluminium

Main material for anodising and powder coating, also in stainless steel and wood grain finishes.

Stahl

Bare and galvanised steel

Powder coating with zinc primer or hot-dip galvanising for outdoor applications.

Glas

Glass

Coating of glass surfaces.

Feuerverzinkung

Hot-dip galvanising and powder coating

Combined process for steel components with increased corrosion protection.

Locations

Geesthacht

DE

Headquarters, anodising and powder coating

Materials
Aluminium, bare steel, galvanised steel, glass
  • Anodising line (short) up to 7,850 mm length
  • Anodising line (long) up to 18,000 mm length
  • 3 powder coating lines (automatic and manual) up to 6,000 mm
  • Powder coating booth (automatic and manual) up to 18,000 mm
  • Warehouse of approx. 1,400 m²

Lotte

DE

Location

Components

Hollow-chamber profile with interior contacting
Hollow-chamber profile with interior contactingAnodising · Architecture
Interior contacting of tubes
Interior contacting of tubesAnodising · Architecture

Inside the production

Anodising process: pickled, anodising in the immersion tank
Anodising process: pickled, anodising in the immersion tank

Industries

IndustryArchitecture (facades)Mechanical engineeringMedical instruments

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Anodising (anodisation)Surface–18,000 mm × 350 mm × 800 mm––Aluminium
Hard anodising / hard anodising / hard anodisingSurface––––Aluminium
Pickling and anodisingSurface–18,000 mm × 350 mm × 800 mm––Aluminium
Coloured anodisingSurface–18,000 mm × 350 mm × 800 mm––Aluminium
Grinding and anodisingSurface––––Aluminium
Anodising with stainless steel finish (aluminium in stainless steel look)Surface––––Aluminium
Anodising of panel sheets and perforated sheetsSurface––––Aluminium
Anodised printingSurface––––Aluminium
Chemical pretreatment (degreasing, pickling)Surface––––Aluminium
Mechanical pretreatment (grinding, brushing, polishing)Surface––––Aluminium
Micro satin finishing S6 + S8Surface––––Aluminium
Interior contacting during anodising of hollow-chamber profiles and tubesSurface––––Aluminium
Powder coating (powder painting)Surface–18,000 mm × 350 mm × 800 mm––Aluminium, Bare steel, Galvanised steel
Powder coating with wood grain finish (aluminium in wood look)Surface–6,000 mm––Aluminium
Blasting / fine blasting / rough blasting / sweep blasting (mechanical pretreatment)Surface––––Aluminium, Steel
Chemical pretreatment (degreasing, pickling, passivation)Surface––––Aluminium, Steel
Spray galvanisingSurface––––Steel
Hot-dip galvanising and powder coatingSurface––––Steel
Passivation of aluminiumSurface––––Aluminium
Glass coatingSurface––––Glass

4 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Anodising line (short)––up to 7,850 mm length–Geesthacht
Anodising line (long)––up to 18,000 mm length–Geesthacht
Powder coating line (short, automatic and manual line)–3up to 6,000 mm length–Geesthacht
Powder coating booth (automatic and manual booth)–1up to 18,000 mm length1996Geesthacht

Additional services

Anodising (anodisation, layer thicknesses 5–25 µm)Powder coating (aluminium, bare steel, galvanised steel)Glass coatingPassivation of aluminiumChemical pretreatment (degreasing, pickling, passivation, spray galvanising)Mechanical pretreatment (grinding, brushing, polishing, blasting, sweep blasting, fine blasting,Coloured anodisingAluminium in stainless steel finishAluminium in wood grain finishHard anodising / hard coatingInterior contacting of hollow-chamber profiles and tubesAnodising of panel and perforated sheetsHot-dip galvanising and powder coatingLogisticsConsulting on all aspects of surface finishing

Quality

The company maintains its own quality management system in which all employees participate; quality assurance is directly integrated into the management of the anodising and powder coating processes. In accordance with the terms and conditions, inspection is carried out to DIN 17611 (anodising) and the applicable GSB regulations (powder coating).

EvidenceGeesthacht
DIN 17611 (anodising)
GSB regulations (powder coating)

History

  1. 1970

    Founding of trio-Eloxal GmbH & Co. KG in Hamburg by Manfred Schauenburg with 10 employees; technical finishing of aluminium.

  2. 1975

    Relocation of the company headquarters to Geesthacht.

  3. Ende der

    Portfolio expansion to include oversize lengths up to 18,000 mm – at that time the only provider in Germany able to anodise these lengths.

  4. 1989

    Acquisition of the adjacent industrial painting facility; gradual conversion from wet painting to powder coating with three automatic and manual lines up to 6,000 mm.

  5. 1996

    Expansion of powder coating with an automatic and manual booth for components up to 18,000 mm.

  6. 2008

    Majority takeover by Ralf Schauenburg.

  7. 2011

    Complete takeover by Ralf Schauenburg.

  8. 2014

    Construction of a new warehouse with approx. 1,400 m² of floor space.

  9. 2021

    Partnership-based merger with the Engel Group from Pohlheim.

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