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tsf Stahl Feinguss – Fertigung

Manufacturer of steel investment castings using the lost-wax process – from prototype to high-volume series, ready to install from a single source

tsf Stahl Feinguss Logo

tsf Tübinger Stahlfeinguss Franz Stadtler GmbH + Co. KG

Tübingen-Hirschau (DE)New on Amplifa

1968Founded
more than 50Employees
10 g to over 70 kgPart weight
up to approx. 500 mmComponent length
Tübingen-HirschauSite

About tsf Tübinger Stahlfeinguss

tsf Tübinger Stahlfeinguss manufactures precision steel castings using the lost-wax process (investment casting) with part weights from 10 g to over 70 kg and component lengths up to approx. 500 mm. The material spectrum includes unalloyed carbon steels, alloyed high-grade construction steels, and corrosion-, acid- and heat-resistant steels, including quenched and tempered steels, case-hardening steels, nitriding steels and tool steels. In addition to series investment casting production, tsf offers rapid prototyping and rapid tooling for prototypes and small (very small) series. The value chain extends from wax model production through casting, cutting, grinding and heat treatment to machining, surface coating and 100% final inspection. Customer industries include mechanical and plant engineering, medical and pharmaceutical technology, food technology, automotive, agricultural and construction machinery, defence technology, energy and conveying technology, leisure, and aviation. The family-owned company, founded in 1968, employs more than 50 staff at its Tübingen-Hirschau site.

Site
Tübingen
Processes
Investment casting (lost-wax process) - steel investment casting, Rapid prototyping (3D model production for investment casting), Rapid tooling (3D tool/plastic mould for small series), Wax model production (wax injection), Ceramic shell production (dipping, sanding, drying; first layer of zircon sand), Melting out the wax in the steam autoclave, Firing of the ceramic moulds, Casting (steel melt from induction furnace into hot ceramic moulds)
Materials
G42CrMo4, C22, C45, GX20Cr14, GX22CrNi17, GX35CrMo17, GX5CrNi19-10, GX4CrNi13-4
Certificates
DIN EN ISO 9001:2015, ISO 9001
Founded
1968
Employees
more than 50
Industries
Mechanical and plant engineering, Medical and pharmaceutical technology, Food technology, Automotive/Commercial vehicles, Agricultural and construction machinery, Defence technology/Defense

Sites

Standort Tübingen-Hirschau

Tübingen-Hirschau

DE

Production and Sales

Part weight / size
10 g to over 70 kg
Lot size
Prototype to high-volume series (quantities in the millions)
Materials
Carbon steels, high-grade construction steels, corrosion-, acid- and heat-resistant steels
  • Induction furnace
  • Steam autoclave
  • Wax injection machine
  • Photovoltaic system

Investment Cast Components

Lightweight engine components (marine application)
Lightweight engine components (marine application)Investment casting · Mechanical engineering
Stainless steel cast part for medical/pharmaceutical technology
Stainless steel cast part for medical/pharmaceutical technologyInvestment casting · Medical technology
Pump and measuring parts for food technology
Pump and measuring parts for food technologyInvestment casting · Food technology
Chassis and structural component
Chassis and structural componentInvestment casting · Automotive
Wear-resistant agricultural machinery part
Wear-resistant agricultural machinery partInvestment casting · Agricultural and construction machinery
Component for energy and conveying technology
Component for energy and conveying technologyInvestment casting · Energy technology
Intricate leisure component
Intricate leisure componentInvestment casting · Leisure sector
Aerospace component in 17-4PH
Aerospace component in 17-4PHInvestment casting · Aerospace

Inside the production

tsf Stahl Feinguss
tsf Stahl Feinguss
Induction furnace in production
Induction furnace in production
Process technology at the Tübingen-Hirschau site
Process technology at the Tübingen-Hirschau site
tsf at CastForge Stuttgart
tsf at CastForge Stuttgart

Industries

Mechanical and plant engineeringMedical and pharmaceutical technologyFood technologyAutomotive/Commercial vehiclesAgricultural and construction machineryDefence technology/DefenseEnergy and conveying technologyLeisure sectorAviation/Aerospace

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Investment casting (lost-wax process) - steel investment castingCasting–approx. 500 mm10 g – over 70 kgPrototype/single piece – High-volume series (quantities in theunalloyed carbon steels, alloyed high-grade construction steels, corrosion-, acid- and heat-resistant steels, quenched and tempered steels, case-hardening steels, nitriding steels, tool steels, 17-4PH (1.4549)
Rapid prototyping (3D model production for investment casting)Additive–––Single piece – Smallest lot sizes–
Rapid tooling (3D tool/plastic mould for small series)Casting–––Small (very small) series – Small series–
Wax model production (wax injection)Casting–––––
Ceramic shell production (dipping, sanding, drying; first layer of zircon sand)Casting–––––
Melting out the wax in the steam autoclaveCasting–––––
Firing of the ceramic mouldsCasting–––––
Casting (steel melt from induction furnace into hot ceramic moulds)Casting––––Steel
Cutting (cast part/casting tree)Machining–––––
Blasting (removal of ceramic residues)Surface–––––
Gate grindingMachining–––––
Heat treatmentHeat treatment–––––
Straightening processForming–––––
Machining (according to customer requirements)Machining–––––
Surface coatingSurface–––––
Final inspection / visual inspection of 100% of all investment cast productsTesting–––––
Chemical analysis of every casting batch (batch documentation)Testing–––––

4 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Induction furnace––––Tübingen-Hirschau
Steam autoclave (melting out)––––Tübingen-Hirschau
Wax injection machine––––Tübingen-Hirschau
Photovoltaic system (energy supply, largest possible on the roof)–1––Tübingen-Hirschau

Additional services

Investment casting (lost-wax process) from prototype to high-volume seriesRapid prototypingRapid toolingHeat treatmentMachiningSurface coatingGate grinding/cutting and grindingStraightening process100% visual inspection/final inspectionReady-to-install components from a single sourceChemical batch analysis and documentation

Quality

tsf performs a visual inspection on 100% of all investment cast products and subjects every casting batch to a chemical analysis with complete documentation. The quality management system is certified to DIN EN ISO 9001:2015.

EvidenceTübingen-Hirschau
ISO 9001

Company History

  1. 1968

    Founded by Inge and Franz Stadtler together with Carl-Joseph Hilbring in Tübingen; tsf counts among the German pioneers in steel investment casting.

  2. 2012

    Johanna Stadtler took over the leadership of tsf.

  3. 2019

    Awarded the Environmental Prize of the Stadtwerke Tübingen for environmental management and the photovoltaic system.

  4. 2024

    In March, handover of the management from Johanna Stadtler to Markus Kemmner; in November, 55th company anniversary; acquisition of a long-standing supplier for cutting and grinding with integration by the end of 2024 at the Tübingen site.

  5. 2025

    Ottmar Hurm (project management, from 01.04.) and Jens Hünefeld (Technical Director, from 01.10.) strengthen the team.

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