Manufacture of press, deep-drawn, stamped and laser parts made of steel, stainless steel and aluminium, through to complete assemblies
Umformtechnik Stendal GmbH
Stendal (DE) · Skalica (SK)New on Amplifa
About Umformtechnik Stendal GmbH
Umformtechnik Stendal GmbH (UTS) was privatised via the Treuhand in 1992 and looks back on more than 20 years of sheet metal forming tradition dating back to the SKET combine. As a subsidiary of the Becker Group, the company produces press, deep-drawn and stamped parts on eccentric, hydraulic and servo presses up to 800 t of press force, as well as laser and punch-nibbling parts and press-brake parts in its flexible manufacturing. Materials processed include steel (including ultra-high and higher-strength grades), stainless steel, aluminium and special materials such as aluminium hybrids in sheet thicknesses from 0.5 to 5.0 mm. In the assembly department, individual parts are turned into complete assemblies using MAG/MIG/TIG welding, spot and projection welding, orbital riveting and clinching; the in-house toolmaking shop develops and maintains the associated tools. Customers come from the automotive, domestic and heating appliance, household appliance, marine and sanitary industries, including VW, Daimler, Bosch/Siemens, Vaillant and Gestamp. Production runs range from several thousand to several million pieces; a subsidiary in Skalica (Slovakia) supplements press-brake, welding and assembly capacity.
- Site
- Stendal
- Processes
- Pressing (press parts, deep-drawn parts, stamped parts), Eccentric, hydraulic and servo punching presses up to 800 t, Laser and punch-nibbling systems (Trumpf combination punch-laser system, Trumpf laser system), Press braking (3 CNC-controlled press brakes), Welding MAG - MIG - TIG, Spot and projection welding, Orbital riveting, Clinching
- Materials
- Steel (various steel grades), Stainless steel, Aluminium, Special materials, Ultra-high and higher-strength steels, Aluminium hybrids, Expanded aluminium, Strip steel
- Certificates
- ISO 9001:2015, IATF 16949, ISO 50001:2018, NLF / ILO-OSH 2001 (Safe with System), ISO 9001, ISO 50001, VDA 6.1, NLF / ILO-OSH 2001
- Founded
- 1992
- Industries
- Automotive industry, Domestic and heating appliance industry, White goods (household appliances), Marine, Sanitary industry
- 01
Tool design (CAD/CAM) and toolmaking
- 02
Pressing of press, deep-drawn and stamped parts up to 800 t
- 03
Laser, punch-nibbling and press-brake production (prototypes to small series)
- 04
Joining: MAG/MIG/TIG welding, spot/projection welding, orbital riveting,
- 05
Assembly into complete assemblies including surface coating on request
- 06
Logistics including special packaging and delivery call-off processes
Materials and Processes
Steel (various steel grades, including ultra-high and higher strength)
Base material for press, deep-drawn and stamped parts in sheet thicknesses of 0.7 to 4.0 mm (special case 0.5 to 5.0 mm).
Stainless steel
Processing in the press shop and on punching-laser systems up to 4 mm sheet thickness.
Aluminium (including aluminium hybrids and expanded aluminium)
Special materials and lightweight construction variants for press and laser parts, depending on sheet thickness up to 3 mm in flexible manufacturing.
Non-ferrous metals
Material group according to certification scope for press, deep-drawn, stamped and laser parts.
Eccentric, hydraulic and servo presses up to 800 t
Production of press, deep-drawn and stamped parts on coil lines up to 1,900 mm strip width.
Laser and punch-nibbling technology (Trumpf)
Prototypes, sample parts and small series from medium- and large-format sheet panels with a repeat accuracy of ±0.1 mm.
MAG/MIG/TIG, spot and projection welding, MAG robotic welding systems
Joining processes for welded assemblies and complete assemblies.
Orbital riveting and clinching
Joining techniques for assemblies without or with swivel lights, including clinching pliers up to 330 bar.
Locations
Stendal
DEHeadquarters: press shop, flexible manufacturing, assembly, toolmaking, logistics
- Part weight / size
- Sheet thicknesses 0.5–5.0 mm; medium- and large-format
- Lot size
- several thousand to several million pieces
- Materials
- Steel, stainless steel, aluminium, special materials, non-ferrous metals
- Servo transfer press 800 t (Schuler, table 4,000 × 1,800 mm)
- Servo transfer press 800 t (Helmerding, table 5,000 × 2,000 mm, coil line up to 1,900 mm)
- Kaiser transfer press 630 t with die-changing table
- Servo presses 400 t (Helmerding), eccentric presses 250–400 t (Schuler, UT Erfurt, Kaiser, PME)
- Hydraulic presses 200–250 t (Hydrap) with drawing cushion force 100 t
- Trumpf combination punch-laser system Trumatic 6000 L 1300 (year of manufacture 2004)
- Trumpf laser system
- 3 CNC press brakes 50–170 t, table length 3,600 mm
- 2 MAG robotic welding systems
- 6 spot and projection welding machines (100–300 kVA)
- Orbital riveting systems (Weber), riveting press PEM 2000
- Clinching pliers MZD (max. 330 bar)
- 3D coordinate measuring machine Mitutoyo, optical measuring system GOM ATOS Triple Scan
- Force measuring cell Hegewald & Peschke
Skalica
SKSubsidiary UTS s.r.o.: press-brake parts, welded assemblies, assembly
- Part weight / size
- Press-brake length up to 3,000 mm
- Materials
- Steel
- Press brakes 50 to 100 t
- MAG welding technology for welded assemblies
Manufactured Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Pressing (press parts, deep-drawn parts, stamped parts)Forming | – | – | – | – | Steel, Stainless steel, Aluminium, ultra-high and higher-strength steels, Aluminium hybrids, Expanded aluminium, Special materials |
| Eccentric, hydraulic and servo punching presses up to 800 tForming | – | Sheet thickness 0.7 to 4.0 mm (special | – | several thousand – several million pieces | Steel, Stainless steel, Aluminium, higher- and ultra-high-strength steels |
| Laser and punch-nibbling systems (Trumpf combination punch-laser system, Trumpf laser system)Machining | ± 0.1 mm (repeat accuracy Trumatic 6000 L) | 3,085 mm (laser/punching working area × 1,280 mm (laser) / 1,370 mm (punching) × max. sheet thickness structural steel 8 | Table load 200 kg | – | Structural steel, Stainless steel, Aluminium |
| Press braking (3 CNC-controlled press brakes)Forming | – | Table length 3,600 mm | – | – | Steel, Stainless steel, Aluminium |
| Welding MAG - MIG - TIGJoining | – | – | – | – | Steel, Stainless steel, Aluminium |
| Spot and projection weldingJoining | – | – | – | – | Steel, Stainless steel |
| Orbital rivetingJoining | – | – | – | – | Steel, Stainless steel, Aluminium |
| ClinchingJoining | – | – | – | – | Steel, Stainless steel, Aluminium |
| Assembly into complete assemblies (including surface coating and special packaging)Assembly | – | – | – | – | Steel, Stainless steel, Aluminium |
| Toolmaking (new tools, tool modifications, repairs, maintenance; CAD systems withEngineering | – | – | – | – | – |
| Quality inspection: 3D coordinate measuring machine, optical metrology (ATOS Triple Scan), torqueTesting | – | – | – | – | – |
| Bent part production on press brakes (UTS s.r.o., Skalica, Slovakia)Forming | – | Total press-brake length 3,000 mm | Press force 50 to 100 t | – | Steel |
| Welded assembly production, among other things by means of MAG welding (UTS s.r.o., Skalica,Joining | – | – | – | – | Steel |
| Assembly work (UTS s.r.o., Skalica, Slovakia)Assembly | – | – | – | – | Steel |
33 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Servo transfer press 800 t | Schuler Presse 800t | 1 | Table 4,000 x 1,800 mm, stroke 400 mm, coil line max. width 1,300 mm | – | Stendal |
| Servo press 400 t | Helmerding Presse 400 t | 1 | Table 3,000 x 1,400 mm, stroke 300 mm, coil line max. width 1,000 mm | – | Stendal |
| Servo transfer press 800 t | Helmerding Presse 800.1 | 1 | Table 5,000 x 2,000 mm, stroke 400 mm, coil line max. width 1,900 mm | – | Stendal |
| Press 250 t | Schuler Presse 250 | 1 | Table 2,000 x 1,100 mm, stroke 160 mm, coil line max. width 800 mm | – | Stendal |
| Transfer press with die-changing table 630 t | Kaiser V630WR / 4040T | 1 | Table 3,900 x 2,000 mm, stroke 325 mm, coil line max. width 1,250 mm | – | Stendal |
| Servo transfer press 400 t | Helmerding MDH 400 | 1 | Table 3,000 x 1,400/700 mm, stroke 300 mm, coil line max. width 1,000 mm | – | Stendal |
| Press 400 t | UT Erfurt PEZZ 400 | 1 | Table 2,000 x 1,250 / 630 mm, stroke 250 mm, coil line max. width 900 mm | – | Stendal |
| Press 400 t | Kaiser KSTU ZA 4000 | 1 | Table 2,240 x 1,600 / 600 mm, stroke 300 mm, coil line max. width 1,000 mm | – | Stendal |
| Press 250 t | PME PEZZ 250 | 1 | Table 1,600 x 1,000 / 560 mm, stroke 200 mm, coil line max. width 800 mm | – | Stendal |
| Transfer press 160 t | Kaiser KSTU MB 1600 - 11P | 1 | Table 1,250 x 900 / 400 mm, stroke 120 mm, coil line max. width 400 mm | – | Stendal |
| Press 315 t | UT Erfurt PKZZ 315 | 2 | Table 2,460 x 1,400 / 730 mm, stroke 400 mm, drawing cushion force 63 | – | Stendal |
| Press 220 t | Schuler MC 200 | 1 | Table 1,800 x 1,100 / 550 mm, stroke 200 mm, coil zigzag feed max. 450 mm | – | Stendal |
| Press 125 t | Helmerding ERH 125 B | 1 | Table 920 x 600 / 440 mm, stroke 125 mm | – | Stendal |
| Hydraulic press 200–250 t | Hydrap HPDZb 250 | 2 | Table 1,600 x 1,000 / 1,000 mm, stroke 600 mm, drawing cushion force 100 (active) | – | Stendal |
| Press 100 t | Müller-Weingarten CKD 4.2 | 1 | Table 1,400 x 1,000 / 525 mm, stroke 250 mm, drawing cushion force 100 (active) | – | Stendal |
| Combination punch-laser system (laser punch-nibbling system) | Trumpf Trumatic 6000 L 1300 | 1 | Laser working area 1,280 x 3,085 mm, punching 1,370 x 3,085 mm, combined 1,280 x 2,585 mm (without | 2004 | Flexible manufacturing Stendal |
| Laser system | Trumpf | 1 | – | – | Flexible manufacturing Stendal |
| CNC-controlled press brakes (50 t to 170 t) | – | 3 | Table length 3,600 mm | – | Flexible manufacturing Stendal |
| MAG welding system with robot | – | 2 | – | – | Stendal |
| Spot and projection welding machine (pressure force 1,140 daN, 100 kVA) | Welding machine SM 40 | 1 | Throat depth 350 mm | – | Assembly hall Stendal |
| Spot and projection welding machine (pressure force 1,140 daN, 100 kVA) | Welding machine SM 42 | 1 | Throat depth 350 mm | – | Assembly hall Stendal |
| Spot and projection welding machine (pressure force 990 daN, 2 cylinders, 200 kVA) | Welding machine SM 43 | 1 | Throat depth 400 mm | – | Assembly hall Stendal |
| Spot and projection welding machine (pressure force 990 daN, 2 cylinders, 200 kVA) | Welding machine SM 44 | 1 | Throat depth 440 mm | – | Assembly hall Stendal |
| Spot and projection welding machine (pressure force 300-1800 daN, 300 kVA) | Welding machine SM 48 | 1 | Throat depth 420 mm | – | Assembly hall Stendal |
| Spot and projection welding machine (pressure force 300-1800 daN, 300 kVA) | Welding machine SM 49 | 1 | Throat depth 420 mm | – | Assembly hall Stendal |
| Joining system with clinching pliers (pressure max. 330 bar) | Clinching pliers MZD | 1 | – | – | Stendal |
| Orbital riveting system (double riveting system with rotary table) | Weber | 1 | – | – | Assembly hall Stendal |
| Orbital riveting machine (single-table machine) | Weber | 1 | – | – | Assembly hall Stendal |
| Riveting press (press force 1.8-71.2 kN) | PEM 2000 | 1 | – | – | Assembly hall Stendal |
| 3D coordinate measuring machine | Mitutoyo | 1 | – | – | Stendal |
| Optical 3D measuring system (ATOS Triple Scan) | GOM ATOS Triple Scan | 1 | – | – | Stendal |
| Force measuring cell | Hegewald & Peschke | 1 | – | – | Stendal |
| Press brakes (press force 50 to 100 t) | – | – | Total press-brake length 3,000 mm | – | Skalica, Slovakia (UTS s.r.o.) |
Additional services
Reference customers
Quality and Certifications
UTS is recertified to ISO 9001:2015, IATF 16949 and ISO 50001:2018 (Bureau Veritas) and relies on modern measuring and testing technology: 3D coordinate measuring machine (Mitutoyo), optical 3D measuring system GOM ATOS Triple Scan, torque tests, force measuring cell as well as micrograph sample analysis for checking the welding processes.
| Evidence | Stendal |
|---|---|
| ISO 9001 | |
| IATF 16949 | |
| ISO 50001 | |
| VDA 6.1 | |
| NLF / ILO-OSH 2001 |
History
- 1992
Privatisation via the Treuhand and registration as UTS; previously part of the Ernst Thälmann Heavy Machinery Combine Magdeburg (SKET); start with 55 employees; joined the Becker Stahl Service group
- 1994
Start of in-house training of young talent
- 1995
Initial certification to DIN EN ISO 9001; start of cooperation with Lebenshilfe facilities
- 2003
Certification to VDA 6.1
- 2004
Presence in Slovakia (UTS s.r.o., Skalica); supply of the Vaillant Group with stamped parts and assemblies
- 2018
Certification to IATF 16949 in May
- 2024
Recertification to ISO 9001, IATF 16949 and ISO 50001 by Bureau Veritas